Xerox WorkCentre 4150/4250/4260 Family Service Manual

This service manual covers all configurations for the WorkCentre 4150, 4250, and 4260. It details procedures for diagnosing and repairing various faults, including image quality issues and component failures. Refer to the latest revision for updates.

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Document Details

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Document Number / Seller:
28689 / Thomas Perez
File Size:
7.10 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Copier
Last updated / verified
Apr 25, 2025

Models Covered & Key Technical Specifications

Xerox WorkCentre 4150/4250/4260 Family Service Manual: Xerox Comprehensive Service Guide: Xerox WorkCentre 4150/4250/4260 (2009 Edition) Specification-Guide

Model-Designation: Xerox WorkCentre 4150 / Xerox WorkCentre 4250 / Xerox WorkCentre 4260 // Validation-Data: Service Documentation / April 2009 // Model-Designation: Part Number 708P89388 Component Value Context
Fuser Assembly 200k prints for basic model specifications
Xerographic Module 55K prints for baseline component life
Toner Cartridge 10K prints for starter module usage
DADF Feed Roll Assembly 250k feeds for total DADF feeds after HFSI reset
DADF Retard Pad 125k feeds for total DADF feeds in all modes after HFSI reset
Bypass Tray Retard Pad 40k feeds for total bypass tray feeds after HFSI reset

Design: 180k feeds / 180k impressions -- Target RPM Specs: 180k feeds Topology. Nominal: 40k feeds / 40k feeds -- Target Weight Data: 40k feeds Topology. Technical: 55k prints / 80k prints -- Resolution Data: 55k prints Topology. Standard: 10k prints / 12k prints -- Twist Specifications: 10k prints Topology. Principal: 125k feeds / 250k feeds -- Deviation Limits: 125k feeds Topology. Key: 200k feeds / 230k feeds -- Throughput Data: 200k feeds Topology.

Professional Workshop Service Manual & Technical Specifications

Verified Quality Parts Manual: Copier Comprehensive Service Guide: Xerox WorkCentre 4150/4250/4260 (2009 Edition) Specification-Guide

Model-Designation: Xerox WorkCentre 4150 / Xerox WorkCentre 4250 / Xerox WorkCentre 4260 // Validation-Data: Service Documentation / April 2009 // Model-Designation: Part Number 708P89388 Component Value Context
Fuser Assembly 200k prints for basic model specifications
Xerographic Module 55K prints for baseline component life
Toner Cartridge 10K prints for starter module usage
DADF Feed Roll Assembly 250k feeds for total DADF feeds after HFSI reset
DADF Retard Pad 125k feeds for total DADF feeds in all modes after HFSI reset
Bypass Tray Retard Pad 40k feeds for total bypass tray feeds after HFSI reset

Special procedures are addressed for system diagnostics and component replacement. Verification procedures are included for ensuring proper assembly and function. Repair information is provided for all major subsystems and components. The document includes coverage of electrical systems, mechanical assemblies, and troubleshooting flowcharts. Brake system specifications are included for routine maintenance checks.

System Overview

This manual details the various systems within the Xerox WorkCentre 4150/4250/4260, including the main drive assembly, power supply units, user interface components, and DADF systems. It outlines the procedures for removal, installation, and testing of these parts.

Component Lifespan

The document provides lifespan data for key components such as the fuser assembly, xerographic module, and toner cartridge, based on print pages or feeds. This information is crucial for proactive maintenance and replacement planning.

Troubleshooting and Diagnostics

The manual includes comprehensive troubleshooting sections for various fault codes, including image quality issues, communication errors, and component failures. It guides technicians through diagnostic steps, wiring checks, and component replacements.

Maintenance and Adjustments

Procedures for routine maintenance and adjustments, such as cleaning components, checking wiring, and calibrating the touch screen, are clearly documented. This ensures optimal machine performance and longevity.

Parts Identification

Illustrated parts lists (PL) are provided for each component, aiding in accurate identification and ordering of replacement parts. The document references specific part numbers and quantities required for repairs.

FAQ

What are the **proper** clearance measurements for DADF components? keyboard_arrow_down

The DADF scan motor assembly requires 5.30 Item 6 for proper operation, with the document transport assembly needing PL 5.30 Item 26 for correct alignment and the DADF PWB, PL 5.30 Item 24 for electronic functions.

Specify the **standard** torque specifications for the main drive assembly. keyboard_arrow_down

Seven screws secure the main drive assembly; numerical order is crucial for correct installation. Ensure clutches are correctly positioned per Figure 4 before proceeding.

What is the **necessary** safety precaution when removing the fuser? keyboard_arrow_down

Never touch the fuser while it is hot. Allow it to cool completely to avoid severe burns.

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Reviews (5)

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The manual covers everything from troubleshooting to repair adjustments. It’s an essential tool for anyone working with these models!
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Rated 4 out of 5 stars
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I received the download link promptly after purchase. The manual itself is well-organized and thorough. Highly recommend!
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Customer support was very helpful when I had questions about the manual. Quick responses and they really know their stuff!
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This manual is a must-have for anyone servicing Xerox WorkCentre models. The detailed sections and clear instructions make repairs a breeze!