2005 Komatsu 6D140-1 Series Diesel Engine Service Manual (P/N SEBE62120112)
Komatsu Models Covered & Key Technical Specifications
Models: S6D140-1, SA6D140-1, SAA6D140-1, SAD6D140-1
Sub-models / Variants: D135A-2, D155A-3, D155AX-3, WA500-1, HD325-5, HD325-6, WS16S-3, WS23-2, GD825-1, EG300B-5, EG300BS-5, GC380, GC380F, GC380F-2, GS360-2, CS360-2, CS360SD-2, WF600T-1, PC650-3, PC650-5, PC710-5, PC1600-1, EG400B-2, EG400BS-2, EG400B-2L
Model Years: 2005
Serial Numbers: 10001 and up, up to 12024
Technical Data:
- Engine type: In-line, 6-cylinder, water-cooled, 4-cycle diesel
- Bore x Stroke: 140 mm x 165 mm
- Total piston displacement: 15.24 L
- Firing order: 1–5–3–6–2–4
- Main relief valve pressure: 8.0 ± 0.5 kg/cm²
- Oil filter safety valve pressure: 2.0 ± 0.2 kg/cm²
- Oil cooler cracking temperature: 85 ± 1.5°C
Komatsu Manual Features & Content Preview
- Covers 2005 Komatsu 6D140-1 series diesel engines, including S6D140-1, SA6D140-1, and SAA6D140-1 variants used in construction and generator applications.
- Official Komatsu publication P/N SEBE62120112, February 2005 printing.
- Contains over 100 exploded-view component illustrations and assembly diagrams to streamline parts identification on the workbench.
- Documents serial-number coverage for engines ranging from 10001 through 19603 and up.
- Provides the reference standard for the 6D140-1 series engine family, incorporating specific design data for both standard and after-cooled configurations to support daily workshop operations.
Engine System Documentation
This 2005 Komatsu 6D140-1 Series manual acts as the definitive shop reference for internal engine structure, testing procedures, and factory assembly standards. It breaks down the lubrication network, fuel delivery components, and intake and exhaust arrangements step by step. Need to verify turbocharger or air-cooling integration on a D155A-3 or WA500-1? The documentation includes detailed assembly drawings, weight tables, and performance curves for these specific industrial applications. It gives mechanics the exact factory schematics required to understand complex system interactions before turning a wrench. Working on heavy machinery requires strict adherence to factory safety protocols, making it essential to thoroughly review all reference material prior to starting any service procedure to prevent equipment damage or personal injury.
Technical Specification Highlights
Precision is critical when analyzing the 6D140-1 series. The manual documents engine cooling and lubrication maintenance with extensive reference data to keep components within factory spec. For example, oil pump relief valve settings are clearly specified at 8.0 ± 0.5 kg/cm². You will also find oil filter safety valve pressures listed at 2.0 ± 0.2 kg/cm² for both standard and large-capacity filtration units. To speed up routine shop tasks, the publication provides conversion tables for torque, temperature, and volume measurements used throughout the engine series. Additionally, valve timing diagrams clearly demonstrate the opening and closing points relative to top dead center.
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