Komatsu WA500-1 Wheel Loader Service Manual

This comprehensive service manual provides detailed information on the Komatsu WA500-1 Wheel Loader, including diagrams and specifications for all major components and systems.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Komatsu Models Covered & Key Technical Specifications

Models: Komatsu WA500-1
Build Years: 1991–present
Serial Numbers: 10001 and up
Technical Data:

  • Engine model: S6D140-1
  • Engine assembly weight: 1453 kg
  • Transmission: 4-Forward/4-Reverse planetary gear
  • Torque converter stall ratio: 3.22
  • Radiator core type: G7
  • Radiator heat dissipating area: 89.9 cm²
  • Front frame weight: 2486 kg
Technical Specifications
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Document Number / Seller:
27244 / Mary Jackson
File Size:
151.00 MB
File Type:
ZIP
Language:
English
Pages:
900+
Printable:
Yes
Category:
Wheel Loader
Last updated / verified
Apr 29, 2026

Komatsu Manual Features & Content Preview

Komatsu WA500-1 Technical Scope

  • Covers 10001 and up serial range Komatsu WA500-1 wheel loaders equipped with the S6D140-1 engine
  • Official Komatsu publication S/N SEBM04250107, revision 05-91(02)03261
  • Includes 105+ high-resolution diagrams, exploded-view component illustrations, and comprehensive torque-specification tables
  • Downloads to your account within seconds of checkout
  • Page spreads stay legible when printed at original size
  • This 1991 first edition is the primary factory reference for the WA500-1 series, detailing engine mounting, cooling system parameters, and power train maintenance standards

Component and System Documentation

This manual provides detailed technical information for maintenance and shop-floor service on the Komatsu WA500-1 wheel loader. Major sections categorize the unit into groups including the engine, power train, steering system, brake and air system, work equipment system, and electrical/electronic systems. Each group provides specific structural overviews followed by testing, adjusting, disassembly, and assembly instructions for key assemblies like the engine, injection pump, radiator, and axle components. Extensive weight tables for individual components aid in safe handling and transport during workshop operations.

Specification Highlights

Technical data is provided for critical identification and maintenance. Intake valve clearance for the S6D140-1 is specified at 0.43 mm in the engine specification table. Radiator core dissipation capacity is documented at 89.9 cm² for the G7 core type. Standard torque for a 16 mm bolt is listed at 279 Nm in the tightening torque charts. Coolant capacity for the cooling system is 80 liters, and the engine assembly weighs 1453 kg. Learn more about the differences between an OEM shop publication for heavy equipment.

An official 900+ page Komatsu OEM shop manual covering the 10001 and up serial range WA500-1 wheel loader, documenting engine, drivetrain, chassis, and hydraulic system specifications for the S6D140-1 engine configuration.

Manual FAQ, Purchase & Download Details

Is there information in this document regarding the revision history and the marks used for updated pages? keyboard_arrow_down

Document includes a dedicated list of revised pages located between the title page and the safety section. This list shows the revision number and page identifiers to indicate content updates.

Can I find the official publication number for this specific shop manual? keyboard_arrow_down

Publication number for this manual is SEBM04250107.

Does the manual include reference tables for fluid capacities and recommended oil specifications for the WA500-1? keyboard_arrow_down

Document contains a comprehensive table of oil and coolant quantities that lists the reservoirs for the engine, transmission, and hydraulic systems. These tables reference the specified and refill capacities for various ambient temperatures. Additionally, the manual lists recommended oil types to assist with maintenance planning.

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