Komatsu WA500-1 Wheel Loader Service & Repair Manual FSM (P/N SEBM04250107)

151.00 MB • Printable PDFs (ZIP Download)

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Komatsu Models Covered & Key Technical Specifications

Models: Komatsu WA500-1
Model Years: 1991–present
Serial Numbers: 10001 and up
Technical Data:

  • Engine model: S6D140-1
  • Engine assembly weight: 1453 kg
  • Transmission: 4-Forward/4-Reverse planetary gear
  • Torque converter stall ratio: 3.22
  • Radiator core type: G7
  • Radiator heat dissipating area: 89.9 cm²
  • Front frame weight: 2486 kg
Technical Specifications
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Document Number / Seller:
27244 / Mary Jackson
File Size:
151.00 MB
File Type:
ZIP
Language:
English
Pages:
900+
Printable:
Yes
Category:
Wheel Loader
Last updated / verified
Dec 16, 2026

Komatsu Manual Features & Content Preview

  • Official 900+ page Komatsu OEM publication (S/N SEBM04250107, revision 05-91(02)03261)
  • Covers WA500-1 wheel loaders (serial range 10001 and up) equipped with the S6D140-1 engine configuration
  • Features 105+ high-resolution diagrams, exploded-view component illustrations, and comprehensive torque-specification tables
  • Acts as the primary 1991 first-edition factory reference detailing engine mounting, drivetrain, chassis, hydraulic specifications, cooling system parameters, and power train maintenance standards

Component and System Documentation

This factory publication delivers the exact structural overviews and technical data required for professional shop-floor service on the WA500-1. It logically breaks the wheel loader down into major operational groups, giving mechanics direct access to critical baseline data. You will find extensive documentation covering the power train, steering, and hydraulics, alongside thorough mapping of the brake, air, and electrical systems. Each chapter details specific testing, adjusting, disassembly, and assembly parameters for major units like the injection pump, radiator, and axles. Working on heavy machinery inherently involves significant physical risks. To support a safe shop environment, the manual provides extensive weight tables for individual components. This ensures technicians can prep the appropriate lifting gear and hoists before starting any major teardown.

Specification Highlights

Having exact technical data on hand directly eliminates guesswork and speeds up shop turnaround. The engine specification tables list the intake valve clearance for the S6D140-1 power plant at precisely 0.43 mm. Need accurate fastener requirements? The torque charts note the standard tightening torque for a 16 mm bolt at 279 Nm. Other essential figures include an 80-liter coolant capacity and a radiator core dissipation capacity of 89.9 cm² for the G7 core type. If your team needs to pull the block, the documentation confirms the bare engine assembly weighs 1,453 kg. These hard OEM numbers allow you to configure your shop cranes and rigging equipment safely, ensuring the machine leaves the bay meeting original Komatsu engineering tolerances.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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