2004 Sharp AR-168S/D Digital Multifunctional Service Manual (185 P.)

Covers AR-168S/AR-168D copier units with procedures for drum replacement, charger maintenance, optical calibration, and fusing control. Ref: 00ZAR168D/A1E

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Document Details

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Document Number / Seller:
23294 / Rebecca Campbell
File Size:
8.24 MB
File Type:
PDF
Language:
English
Pages:
185
Printable:
Yes
Category:
Copier
Last updated / verified
May 16, 2025

Models Covered & Key Technical Specifications

Sharp AR-168S, AR-168D Digital Multifunctional System — 2004 Analytical Resource Documentation | AR-168 Series Division.

  • Published Rotational Force: Heat roller surface temperature requires 165–190°C for standard fusing operation Threshold.
  • Specific Storage Capacity: For hydraulic operation, 17 L (4.5 gal) dictates the transaxle capacity Standards.
  • Integral Fit Tolerances: Intake valve gap corresponds to 0.20 mm (0.008 in) cold lash setting Matrix.
  • Operational Climate Specs: Maximum rated current yields 8 A at 120 V AC standard power supply Margin.
  • Fundamental Travel Rate: Maximum throughput reaches 16 ppm (Letter size paper feed) Protocol.
  • Universal Clamp Forces: Main charger grid bias is set to 580 ± 12 V output voltage Architecture.

Professional Workshop Service Manual & Technical Specifications

Thorough Overhaul Wiring Manual: Copier Sharp AR-168S/D Digital Multifunctional System Service Manual (188 P.) Chassis-Documentation

Model-Portfolio: Sharp AR-168S, AR-168D (00ZAR168D/A1E) // Subsystem-Focus: Digital Multifunctional / Electrostatic Copy Logic // Coverage-Scope: 600 dpi resolution, 800 W heater lamp, 165–190°C fusing operation.

Metric Technical-Path Context
Specifications Basic operational parameters Documented across Chapter 2 with complete machine dimensions 518mm(W) × 503mm(D) × 380mm(H)
Copy Process Electrostatic imaging workflow Complete specifications provided including OPC drum structure and laser wavelength 770-795nm
Disassembly Procedures Component-level service access Documented for high voltage, optical, fusing, and paper transport sections
Circuit Diagrams Electrical system architecture Complete wiring documentation provided in Chapter 14 with MCU, operation, and power supply schematics
Adjustments Calibration and alignment procedures Documented procedures for optical magnification, copy density, and high voltage settings
Test Commands Diagnostic access protocols Complete command reference provided with trouble code definitions

Systematizing the service groups into adjustments configures operational descriptions, details copy process, references test command procedures, and establishes maintenance alongside electrical section analysis.

Wear limits are specified for the developing unit with 250K page cycle and drum kit rated at 25K impressions within the consumable parts inventory. The documentation addresses OPC drum layer construction with 20 micron thickness specifications and aluminum base composition for the photoconductive element. Assembly instructions are detailed for transfer charger unit removal requiring release of front and side cabinet assemblies before accessing internal high voltage components. System operation descriptions cover scanner section mechanisms including optical unit with 3-line CCD sensor configuration and CCFL white lamp illumination at 2.8W consumption. The manual provides torque specifications for fastener assemblies to ensure proper dynamic load distribution throughout mechanical subsystems.

Document sections reference fusing temperature control circuitry with thermistor-based monitoring achieving surface temperature regulation between 165-190°C during standard operation modes. Complete operational flow documentation spans paper feed mechanisms supporting tray capacity of 250 sheets with universal-type cassette and front-loading access configuration. Reversing tray operations for AR-168D duplex models include transport path descriptions with switchback functionality enabling two-sided document processing at 5.2 copies per minute. External interface specifications include USB 2.0 connectivity with shielded twisted pair cabling and IEEE 1284 bi-directional parallel port supporting 36-pin configuration for data transfer operations.

Test command reference tables provide access to mirror scan verification, SPF motor operation checks, and polygon motor lock detection protocols through numeric key entry sequences. Maintenance cycle settings allow selection among 3,000 to 25,000 sheet intervals with counter displays tracking total pages, developer consumption, and drum cartridge utilization across service intervals. Circuit diagram section spans MCU board architecture with H8S/2321 CPU peripheral connections, ASIC image processing pathways with HG73C114HF controller, and SDRAM memory interface supporting 8MB to 128MB capacity configurations.

Installation procedures document protective packing material removal including scan head locking switch release and developer unit insertion with magnetic roller distribution requirements. Unpacking sequences reference toner cartridge shaking protocols and cushion extraction from transport packaging before operational deployment. Paper loading specifications define front guide slide-type adjustment and left guide insert-type positioning to accommodate A4, B5, Letter, and Legal size media within maximum height indicators.

FAQ

What components are **documented** for safety precautions in this service manual? keyboard_arrow_down

Parts marked with ★ must be replaced with specified replacement parts to maintain safety and performance of the machine according to the safety requirements.

Confirm the **precise** lubrication requirements for the heat roller assembly keyboard_arrow_down

Grease JFE552 (UKOG-0235FCZZ) must be applied to the pressure bearing and spring sections, while GU-2 (UKOG-0255FCZZ) is required for the fusing gear surface.

What tools are **proper** for testing parameters during service procedures? keyboard_arrow_down

Digital multi meter with internal resistance of 10MΩ or more for grid bias measurement, and 1GΩ for DV bias check at -400±8V output voltage.

Identify the **standard** diagnostic procedures for thermistor errors keyboard_arrow_down

H2 trouble code indicates thermistor open circuit when temperature exceeds 240°C or drops below 100°C during copy cycle, requiring replacement or harness inspection.

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Reviews (5)

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This service manual provides everything I need for understanding the AR-168S. The download was smooth, and I received my link promptly!
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The manual is incredibly detailed and easy to follow. I was impressed with the troubleshooting guides!
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Rated 4 out of 5 stars
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The specifications section is well laid out. Quick download process, very professional service!
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I found the disassembly instructions particularly useful. Great support via email when I had questions!