2009 Yamaha YZ250FY Service Manual (USA, CDN, AUS, NZ)

Field service reference for YZ250FY models, covering disassembly, repair, and inspection procedures. Includes diagnostic flowcharts. Ref: 5XC-28199-15

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Document Details

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Document Number / Seller:
28739 / Harold Gomez
File Size:
13.24 MB
File Type:
PDF
Language:
English
Pages:
275
Printable:
Yes
Category:
Motorbike
Last updated / verified
Dec 21, 2025

Models Covered & Key Technical Specifications

Yamaha YZ250FY (5XC-28199-15) (2009) Field service reference for YZ250FY models | Complete Repair & Maintenance Guide Compendium.

  • Approved Power Framework: 300 mm (11.8 in) front wheel travel establishes the maximum suspension travel Architecture.
  • Factory Operating Temps: For optimal operation, 40°C (104°F) defines the environmental limit Framework.
  • Primary Cycle Rate: 52.0 N/mm -- signifies the suspension spring rate Threshold.
  • General Package Size: The front fork requires 521 cm3 (18.3 Imp oz) of suspension oil Logic.
  • Essential Moment Values: Front fork oil level measures 37.81 mm (1.49 in) Parameters.
  • Operational Current Rating: Tire pressure reaches 100 kPa (1.0 kgf/cm2, 15 psi) Standards.

Professional Workshop Service Manual & Technical Specifications

Genuine Yamaha YZ250FY Manual (2009) - Complete Repair & Maintenance Guide Service-Portfolio

Performance-Values: YZ250FY (USA, CDN, AUS, NZ) // Operational-Framework: Motorcycle / Off-road Logic // Technical-Scope: 275 pages of diagrams, specifications, and procedures.

Identifier Operational-Logic Architecture
Yamaha YZ250FY USA, CDN 2009
Dimensions Overall Length: 2,163 mm (85.16 in) Overall Width: 825 mm (32.48 in)
Engine Type Liquid cooled 4-stroke, DOHC Cylinder Arrangement: Single cylinder, forward inclined
Displacement 249 cm3 (8.76 Imp oz, 8.42 US oz) Bore x Stroke: 77.0 x 53.6 mm (3.03 x 2.11 in)

The manual presents information on engine, chassis, and electrical systems, including detailed disassembly, repair, assembly, and inspection operations. Fundamentally requiring an understanding of basic motorcycle servicing, this document also addresses specific component maintenance like the carburetor and clutch.

System operation descriptions cover engine functions, clutch engagement, and brake system bleeding. The documentation addresses front and rear brake pad replacement and wheel bearing inspection. Assembly instructions are detailed for the drive sprocket and rear wheel installation. Hydraulic schematics are included for brake system bleeding. Steering component information is provided for checking and adjusting the steering head.

This manual documents torque specifications for various engine and chassis components to ensure proper mating surface contact.

Specific sections detail the maintenance intervals for essential components like the engine oil and air filter, and provide guidance on the inspection of the ignition system and spark plug condition.

FAQ

What tools are **designated** for clutch adjustment procedures? keyboard_arrow_down

10 Nm (1.0 m•kg, 7.2 ft•lb) is the specified torque for the clutch spring bolt and clutch cover bolt.

Identify the **critical** tire pressure specifications. keyboard_arrow_down

100 kPa (1.0 kgf/cm2, 15 psi) is the standard tire pressure for both front and rear wheels.

What procedures are **required** for front brake pad replacement? keyboard_arrow_down

Replace as a set when brake pad thickness is below the 1.0 mm (0.04 in) limit for the front brake.

Determine the **specified** service interval parameters for engine oil replacement. keyboard_arrow_down

Every race or every third (500 km) is the recommended interval for engine oil replacement.

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Reviews (5)

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The download process was seamless, and the manual is packed with valuable information. Highly recommend it!
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Rated 4 out of 5 stars
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I found the manual very easy to navigate. The support team responded to my queries quickly, which was a pleasant surprise!
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This manual is a must-have for anyone with a Yamaha YZ250F. The detailed illustrations make repairs a breeze. Plus, their quick email support was super helpful!
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Rated 5 out of 5 stars