2000 Honda XR650R Shop Manual
Factory service procedures for XR650RY single-cylinder 649cc liquid-cooled 4-stroke engine. Comprehensive repair guides covering cylinders, pistons, transmission, alternator, fuel system, cooling system, and complete electrical schematics.
Manual Preview
Sample pages from the 2000 Honda XR650R Shop Manual manual
Purchase & Download
Models Covered & Key Technical Specifications
Honda XR650R XR650RY — 2000 Professional Service Documentation | XR650R Series Technical Manual.
- Calibrated Displacement Data: 649 cm³ (39.6 cu in) corresponds to the engine cylinder volume Architecture.
- Rated Bore and Stroke Measurement: For optimal engine geometry, 100.0 × 82.6 mm (3.94 × 3.25 in) sets the piston travel specifications Norms.
- Published Compression Specification: 10.0:1 is rated at the combustion chamber pressure requirement Bounds.
- Authorized Fuel Tank Volume: The main tank requires 10.0 L (2.64 US gal) capacity topology.
- Maximum Engine Oil Capacity: At draining operations, 1.56 L (1.65 US qt) yields the recommended lubrication volume Matrix.
- Documented Coolant System Requirement: Radiator and engine coolant reaches 1.52 L (1.61 US qt) specifications Standards.
Professional Workshop Service Manual & Technical Specifications
Advanced undefined Overhaul Manual: 2000 Honda XR650R - Factory-Grade XR650RY Shop Manual & Repair Procedures Documentation-Framework
Model-Specs: XR650RY (2000), XR650R E (UK), XR650R U (Australia), XR650R SA (South Africa) // Specification-Class: Single-Cylinder Liquid-Cooled Engine / Motorcycle Maintenance Logic // Architecture-Focus: Comprehensive Technical Specifications and Service Procedures.
| System Component | Coverage Area | Documentation Status |
|---|---|---|
| Engine Systems | Cylinder head, valves, piston, lubrication | Complete specifications provided |
| Transmission & Drive | Clutch, kickstarter, gearshift, chain systems | Full service procedures documented |
| Suspension & Braking | Front/rear suspension, hydraulic brake systems | Technical reference included |
Repair procedures are structured around engine and transmission systems, fuel delivery mechanisms, cooling system operation, and drive train assembly protocols, covering cylinder head and valve configurations, drive chain maintenance routines, and brake system diagnostics, while complementary sections address electrical components, suspension geometry, and frame structural elements.
Engineered Interface
Tool requirements are listed for engine removal and installation procedures throughout the manual. The document includes detailed specifications for the 649cc single-cylinder liquid-cooled 4-stroke SOHC engine with integrated 4-valve configuration and single chain-driven camshaft design. OEM guidelines are included for cylinder compression testing, valve clearance inspection, and piston ring service across all model variants (ED, DK, U, and SA type designations).
Diagnostic Threshold
Installation guidelines are provided for complete engine rebuild sequences, transmission reassembly, and crankshaft balancer alignment procedures. The manual documents extensive specifications for clutch system components including friction disc dimensions, pressure plate measurements, and spring tension requirements. Service information covers troubleshooting logic for compression abnormalities, excessive noise conditions, and performance degradation scenarios.
Advanced Interface
Maintenance guidelines are included for fuel system inspection, carburetor float level adjustment, and pilot screw calibration sequences. The document provides specifications for drive chain slack measurement, sprocket wear evaluation, and master link installation using specialized tooling procedures. Technical data references coolant concentration ratios, thermostat operation thresholds, and water pump seal integrity protocols.
Advanced Nexus
Transmission service information covers gear-to-bushing clearance measurement, shift fork inspection, and shift drum cam groove evaluation procedures. Detailed specifications document starter idle gear dimensions, clutch outer guide tolerances, and mainshaft bearing positioning requirements across 5-speed constant mesh transmission architecture.
Structured Architecture
OEM guidelines are included for hydraulic brake system pressure testing, caliper piston clearance verification, and master cylinder seal replacement sequences. The manual documents torque specifications for the clutch center lock nut to ensure proper fastener fatigue prevention. Final sections address electrical system diagnostics, wiring diagram routing, emission control system inspection, and complete parts identification by regional market designation.
FAQ
Customer Reviews
Read what our customers say about this Honda Motorcycle manual and share your own experience.
Add a Review
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Reviews (4)