2000 Honda XR650R - Factory-Grade XR650RY Shop Manual & Repair Procedures
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Sample pages from the 2000 Honda XR650R - Factory-Grade XR650RY Shop Manual & Repair Procedures manual
Purchase Information
Technical Specifications
- Document Number / Seller:
- 24825 / George Miller
- File Size:
- 143.81 MB
- File Type:
- Language:
- English (some of our manuals are multilanguage)
- Pages:
- 325
- Printable:
- Yes
- Estimated Download Time:
- 2.95 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Motorcycle
- Brand:
- Honda
- Reviewed and Approved:
- Dec 26, 2025
Honda Models and Parts Covered in this Motorcycle Manual
- XR650RY (2000) Honda XR 650 R
- XR650R E (2000) Honda XR 650 R (UK)
- XR650R U (2000) Honda XR 650 R (Australia)
- XR650R SA (2000) Honda XR 650 R (South Africa)
Complete Manual Information
Honda XR650R SHOP Manual (2000) - Essential Repair Guide for the Offroad Enduro
Product Description
If you own a 2000 Honda XR650R motorcycle, this factory-grade SHOP manual is the definitive resource for maintaining the legendary "Big Red Pig." This high-performance liquid-cooled 4-stroke SOHC Enduro is built for extreme offroad environments, and keeping it in peak condition requires precise technical data. This manual offers comprehensive instructions on maintenance, in-depth troubleshooting, and complex mechanical repairs, making it an indispensable tool for both serious offroad enthusiasts and professional mechanics.
This guide is specifically tailored to the XR650RY model and covers various regional types including the ED (European Direct Sales), U (Australia), and DK (General Export) models. Whether you are performing a simple oil change on your dry-sump system or a complete transmission overhaul, this manual provides the factory knowledge needed to execute every task with confidence.
Technical Model Identification & Serial Numbers:
For accurate parts ordering and service, this manual provides clear guidance on identifying your specific vehicle:
- Frame Serial Number: Stamped on the right side of the steering head.
- Engine Serial Number: Stamped on the lower left side of the crankcase.
- Carburetor Identification: Stamped on the right side of the carburetor body (PE78C for ED/DK types; PE78D for U type).
- Color Label: Attached to the sub-frame behind the left side cover for ordering color-coded body parts.
Key Maintenance & Repair Sections:
This manual is packed with vital information to help you manage all critical systems of your XR650R:
- Engine & Cylinder Head: Detailed procedures for the 649cc single-cylinder engine, including valve clearance adjustments (0.15mm intake / 0.20mm exhaust) and decompressor system synchronization.
- Fuel & Lubrication: Comprehensive coverage of the PE-type piston valve carburetor and the dry-sump lubrication system. Includes instructions for cleaning the dual oil strainers (crankcase and down tube).
- Transmission & Drive: Full teardown and assembly of the constant mesh 5-speed transmission, including specific gear ratios and shift fork inspections.
- Cooling System: Maintenance of the liquid-cooling system, including radiator cap relief pressure testing and thermostat operation.
- Chassis & Suspension: Complete service for the nitrogen-filled rear damper and telescopic front forks, including fluid levels and damping adjuster standard positions.
What's Inside (Table of Contents Highlights):
- General Information: Safety protocols, service rules, and detailed technical specifications.
- Maintenance Schedule: Specific intervals for regular riding versus high-intensity competition use.
- Engine Removal/Installation: Step-by-step guides for safely pulling the engine from the semi-double cradle frame.
- Electrical System: Diagnosis of the CDI ignition, alternator peak voltage tests, and full wiring diagrams.
- Troubleshooting: A dedicated 19th section to help you identify symptoms like engine misfiring, poor performance, or suspension noise.
Your Offroad Performance Authority:
"The Honda XR650R is a master of the desert and the trail. This manual allows you to maintain that robust performance, ensuring your bike is always ready for the next adventure while saving you time and expensive shop fees."
Secure this essential Honda XR650R Service Manual today and master your machine with factory-level precision!
Download Instructions for Honda Motorcycle Manual
Frequently Asked Questions - Honda Motorcycle Manual
Is this manual suitable for beginners?
Yes, this Honda manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Motorcycle maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (143.81 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Honda Motorcycle manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Are engine specifications included?
This motorcycle service manual includes detailed engine specifications, valve clearances, torque settings, and performance data specific to your Honda model.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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