1999-2008 Honda XR650R, XR650 shop manual

Product Information

Table of Contents

1. GENERAL INFORMATION

• Safety
• Service Rules
• Model Identification
• Specifications
• Torque Values
• Tools
• Cable & Harness Routing
• Lubrication & Seal Points
• Emission Control System

2. FRAME/BODY PANELS/EXHAUST SYSTEM

• Frame
• Body Panels
• Exhaust System

3. MAINTENANCE

• Maintenance Schedule
• Pre-ride Inspection

4. LUBRICATION SYSTEM

• Engine Oil

5. FUEL SYSTEM

• Carburetor
• Fuel Tank
• Air Cleaner

6. COOLING SYSTEM

• Radiator
• Coolant

7. ENGINE REMOVAL/INSTALLATION

• Engine Installation
• Engine Removal

8. CYLINDER HEAD/VALVES

• Cylinder Head
• Valves

9. CLUTCH/GEARSHIFT LINKAGE

• Clutch
• Gearshift Linkage

10. ALTERNATOR/STARTER CLUTCH

• Alternator
• Starter Clutch

11. CRANKCASE/TRANSMISSION/BALANCER

• Crankcase
• Transmission
• Balancer

12. FRONT WHEEL/SUSPENSION/STEERING

• Front Wheel
• Suspension
• Steering

13. REAR WHEEL/SUSPENSION

• Rear Wheel
• Suspension

14. HYDRAULIC BRAKE

• Brake Fluid
• Master Cylinder

15. BATTERY/CHARGING SYSTEM

• Battery
• Charging System

16. IGNITION SYSTEM

• Ignition System Check

17. ELECTRIC STARTER

• Starter Motor

18. LIGHTS/METERS/SWITCHES

• Lights
• Meters
• Switches

19. WIRING DIAGRAMS

• Wiring Diagrams

20. TROUBLESHOOTING

• Troubleshooting Guidelines This detailed service manual is essential for mechanics, technicians, and owners as it provides comprehensive information on maintenance, troubleshooting, and repair procedures for the 1999-2008 Honda XR650R, XR650. It includes step-by-step instructions, diagrams, and illustrations, making it an invaluable resource for anyone working on or owning this motorcycle model.
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