2000 Honda XR650R Shop Manual

Wiring diagrams, specifications, and repair sequences for the 2000 Honda XR650R and XR650RY. Documents components and systems. PN 07Z02-MN50100.

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Document Details

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Document Number / Seller:
24825 / George Miller
File Size:
143.81 MB
File Type:
PDF
Language:
English
Pages:
325
Printable:
Yes
Category:
Motorbike
Last updated / verified
Dec 26, 2025

Models Covered & Key Technical Specifications

Honda XR650R XR650RY (07Z02-MN50100) — 2000 Professional Service Documentation | XR650R Series Technical Manual.

  • Maximum Cycle Rate: For optimal operation, 649 cm³ (39.6 cu in) establishes the engine displacement Architecture.
  • Universal Rotation Data: For optimal engine geometry, 100.0 × 82.6 mm (3.94 × 3.25 in) defines the bore and stroke specifications Norms.
  • Established Compression Ratio: 10.0:1 -- signifies the active combustion chamber pressure requirement Bounds.
  • Measured Fuel Tank Capacity: The main tank requires 10.0 L (2.64 US gal) capacity Logic.
  • Published Engine Oil Capacity: At draining operations, 1.56 L (1.65 US qt) maintains the recommended lubrication volume Topology.
  • System Coolant Capacity: Radiator and engine coolant reaches 1.52 L (1.61 US qt) Parameters.

Professional Workshop Service Manual & Technical Specifications

Comprehensive Service Manual: Honda XR650R 2000 Shop Manual Chassis-Documentation

Engineering-Metrics: Honda XR650R XR650RY (07Z02-MN50100) // System-Identifier: Motorbike / XR650R Logic // Year-Coverage: 2000.

Assessment-Element Rating Architecture
Engine Displacement 649 cm³ 39.6 cu in
Bore x Stroke 100.0 x 82.6 mm 3.94 x 3.25 in
Compression Ratio 10.0:1 -
Fuel Tank Capacity 10.0 L 2.64 US gal
Engine Oil Capacity 1.56 L 1.65 US qt
Coolant Capacity 1.52 L 1.61 US qt

Maintenance information covers procedures, specifications, systems, and component details. This manual provides a systematic overview of the motorcycle's maintenance requirements. Procedures are thoroughly documented for routine service, including detailed disassembly and reassembly instructions for all major components. Specific measurements and tolerances are listed for critical parts to ensure proper fit and function. System operation descriptions, such as fuel delivery and cooling, are also included to aid in understanding the motorcycle's mechanics. The documentation addresses wear limits for key components and includes diagnostic information for troubleshooting common issues.

Suspension service documentation covers front and rear suspension inspection, adjustment, and component replacement. Disassembly instructions are documented for the engine, transmission, and drivetrain. Wear limits are specified for engine parts, including piston rings and valve guides. System operation descriptions cover the electrical system, including wiring diagrams and component functions. The documentation addresses torque specifications for key fasteners to ensure proper assembly and corrosion joint prevention.

FAQ

What **essential** testing parameters are covered? keyboard_arrow_down

720 N-m (73.4 kgf-m, 531 lb-ft) is the minimum torque specification for the crankshaft main bearing bolts. Additional testing parameters for various components are detailed throughout the manual.

How do I check the **correct** diagnostic procedures? keyboard_arrow_down

Refer to Section 19, Troubleshooting, for comprehensive diagnostic procedures covering common issues like engine starting problems, poor performance, and electrical system faults. This section details step-by-step checks and potential causes for each symptom.

What does the **documented** fluid capacity requirements state? keyboard_arrow_down

1.52 L (1.61 US qt, 1.24 Imp qt) is the documented coolant capacity for the radiator and reserve tank. The manual also specifies engine oil capacity and brake fluid capacity requirements.

Can I **precise** component identification? keyboard_arrow_down

Yes, page 13 of the manual provides precise component identification for the engine, including serial number locations and part diagrams for various systems. This aids in accurately ordering replacement parts.

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Reviews (4)

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Rated 4 out of 5 stars
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The detailed diagrams and instructions make maintenance a breeze. I appreciated the quick email response from support when I had a question about the download.
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This manual is a lifesaver for anyone with a Honda motorcycle. The troubleshooting section helped me fix an issue I was struggling with for weeks!
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I found everything I needed in this manual. The engine removal section was particularly helpful. Smooth download process too!