Honda CBR600F4i - Precision Maintenance & Repair Handbook, covers 2001-2003

Honda CBR600F4i (2001-2003) Service Manual

Unlock the full potential of your legendary middleweight sportbike with this professional-grade service manual for the Honda CBR600F4i. Specifically designed for the 2001, 2002, and 2003 model years, this guide is the definitive resource for owners of the "i" series, featuring the crucial transition to Programmed Fuel Injection (PGM-FI).

Whether you are performing a simple oil change or a complete engine teardown, this manual provides the technical depth and clear, step-by-step instructions required to keep your CBR600F4i running at peak performance.

Comprehensive Model Coverage

This manual is tailored for the specific technical nuances of the F4i series across its production run:

• CBR600F4i (2001)
• CBR600F4i (2002)
• CBR600F4i (2003)

Essential Model & Serial Information

Accurate identification is the first step to successful maintenance. This manual guides you to the exact locations of your bike's critical serial numbers, ensuring you always order the correct replacement parts:

• Frame Serial Number: Stamped on the right side of the steering head.
• Engine Serial Number: Stamped on the right side of the upper crankcase.
• Vehicle Identification Number (VIN): Located on the left side of the main frame on the Safety Certification Labels.
• Throttle Body Identification Number: Stamped on the intake side of the throttle body (Critical for PGM-FI troubleshooting).
• Color Label: Located under the seat for precise paint and body part matching.

Detailed Technical Specifications

Gain access to the exact factory standards that defined this sportbike icon:

• Engine: 599 cm³ liquid-cooled 4-cylinder in-line, DOHC, 16-valve.
• Fuel System: PGM-FI with 38 mm throttle bores and an idle speed of 1,300 +/- 100 rpm.
• Transmission: 6-speed constant mesh with a 1-N-2-3-4-5-6 shift pattern.
• Chassis: Diamond frame with telescopic front forks and a rear swingarm.
• Tire Specifications: Front 120/70 ZR 17; Rear 180/55 ZR 17.

What You Will Find Inside

This manual is organized into logical sections for quick navigation:

• Maintenance & Lubrication: Comprehensive schedules and fluid capacities (3.0L oil capacity after draining).
• PGM-FI Fuel System: In-depth coverage of the fuel injection system, including sensor resistance values and fuel pump flow tests.
• Cooling System: Procedures for the radiator, thermostat, and water pump to prevent overheating.
• Engine Top & Bottom End: Detailed guides for cylinder head service, valve clearance adjustments (In: 0.20mm / Ex: 0.28mm), and crankshaft/piston maintenance.
• Chassis & Suspension: Full service instructions for front/rear wheels, hydraulic brakes (DOT 4), and steering head bearings.
• Electrical Systems: Wiring diagrams, ignition timing, and testing for the alternator, battery, and lighting systems.
• Troubleshooting: Expert diagnosis trees to help you identify and fix issues fast.

Why This Manual is a Must-Have

• Amazon-Style Quality: Detailed illustrations and exploded views that make complex repairs manageable.
• Mobile Friendly: Clear headings and bulleted lists ensure easy reading on your smartphone or tablet while working in the garage.
• Professional Precision: Includes specific torque values for every fastener—from the 127 N-m clutch center lock nut to 12 N-m spark plugs—preventing stripped threads and ensuring safety.

Invest in the manual that matches the precision engineering of your Honda CBR600F4i. From routine maintenance to complex restoration, this is the only tool that never stays in the toolbox.