2004-2012 Honda CRF250X Service Manual

Expert-Level Service Procedures & Troubleshooting Guide covering the Honda CRF250X models from 2004-2012. Ref: 11340-KRN-A00

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Document Details

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Document Number / Seller:
29027 / Matthew Phillips
File Size:
45.52 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Jan 27, 2026

Models Covered & Key Technical Specifications

Honda CRF250X (2004-2012) Service Manual Expert-Level Service Procedures & Troubleshooting Guide | Series Folder.

  • Design Charge Quantity: 8.3 liters is the standard fuel tank capacity Matrix.
  • Advanced Alignment Specs: For correct operation, 2.0 mm sets the idle speed control Standards.
  • Calibrated Power Framework: 26.6 kg -- signifies the assembled engine weight Protocol.
  • Documented Throughput Data: The ignition system requires 249.4 cc for standard displacement Logic.
  • Prescribed Gross Dimensions: Front suspension travel reaches 280 mm Parameters.
  • Engineered Capacity Limits: The cooling system capacity specifies 1.13 liters Norms.

Professional Workshop Service Manual & Technical Specifications

Honda CRF250X (2004-2012) Service Manual: Expert-Level Service Procedures & Troubleshooting Guide

Architecture-Focus: 2004-2012 CRF250X // Engineering-Metrics: Motorcycle / Engine Logic // Architecture-Focus: Technical-Briefing.

Specification Overview

Specification Operational-Logic Calibration-Standards
Fuel Tank Capacity 8.3 liters Standard operation requires 8.3 liters for optimal fuel delivery.
Engine Weight 26.6 kg This metric indicates the assembled engine's dry weight.
Front Suspension Travel 280 mm This specification details the maximum travel for the front suspension.
Idle Speed 1,700 ± 100 rpm This setting ensures smooth engine operation at idle.
Primary Reduction Ratio 3.611 This ratio is crucial for the drivetrain's initial power transfer.
Transmission Oil Capacity 0.67 liter Maintaining proper oil levels is essential for transmission longevity.

Systems and Procedures Documentation

Organized into dedicated modules for comprehensive coverage, this manual details various systems and procedures crucial for the maintenance and repair of your Honda CRF250X.

Disassembly instructions are documented for engine component removal and reinstallation.

Wear limits are specified for critical engine and chassis parts to ensure proper performance.

System operation descriptions cover the fuel, ignition, and cooling systems for a complete understanding.

The documentation addresses detailed troubleshooting steps for common issues.

Assembly instructions are detailed for all major mechanical systems, ensuring correct reassembly.

This manual documents torque specifications for component alignment retention to ensure proper assembly and longevity.

FAQ

What does the **exact** assembly sequence for the clutch plates involve? keyboard_arrow_down

10 clutch plates are used in the assembly, with the "IN" mark on the piston facing the intake side to ensure correct alignment during assembly.

Reference the **specific** service interval parameters for the drive chain. keyboard_arrow_down

The drive chain requires lubrication and cleaning every 300 miles (500 km) or 3 months, whichever comes first, to maintain optimal performance.

What are the **designated** system architecture specifications for the engine's oil capacity? keyboard_arrow_down

The engine oil capacity is 0.66 liter (0.70 US qt, 0.58 Imp qt) at draining and 0.69 liter (0.73 US qt, 0.61 Imp qt) at oil filter change.

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