1999-2002 Yamaha YZF-R6 Service Manual

Yamaha YZF-R6 Service Manual covering 1999-2002 models. Includes procedures for maintenance, engine, chassis, and electrical systems. Publication C4085-91017.

4.5starstarstarstarstar_half(2)
visibility Preview Available
Yamaha 1999-2002 Yamaha YZF-R6 Service Manual manual page preview - page 1 of

Sample pages from the 1999-2002 Yamaha YZF-R6 Service Manual manual

Yamaha 1999-2002 Yamaha YZF-R6 Service Manual manual preview page 1 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$18.29 (incl. VAT) Instant Download / No Shipping Fees
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
29089 / Rebecca Campbell
File Size:
8.26 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
May 30, 2025

Models Covered & Key Technical Specifications

Yamaha YZF-R6 (5EB-AE1) Service Manual: 1999-2002 This is the complete Service Manual for the Yamaha YZF-R6, covering models from 1999 to 2002. It is your essential guide to understanding and performing maintenance and repair tasks.

  • Engineering Dossier: 599.8 cc engine displacement configured for optimal performance.
  • Consolidated Overview: 6-speed constant mesh transmission is configured at the core of the drivetrain.
  • Licensed Resource: 12V system voltage establishes the primary electrical standard.
  • Technical Information: For proper engine operation, 1250-1350 r/min defines the target engine idling speed.
  • System Architecture: The fuel system delivers regular gasoline with a 17 L total tank capacity.
  • Maximum Performance: Disc brake diameter specification is 298 mm to ensure effective stopping power.

Professional Workshop Service Manual & Technical Specifications

Applied Configuration Training Manual: Yamaha YZF-R6 Service Manual Repository

Engineering-Base: 599.8 cc // Architecture-Focus: Liquid-cooled, 4-stroke, DOHC // Engineering-Base: Motorbike

Metric Baseline Logic
Engine Displacement 599.8 cm3 Inline four-cylinder liquid-cooled engine
Transmission Constant mesh, 6-speed Spur gear primary reduction system
Braking System Dual-disc front, Single-disc rear Hydraulic brake system with DOT 4 fluid
Suspension Telescopic fork front, Swingarm rear Adjustable front and rear suspension
Electrical System 12 V System Halogen bulb headlight
Fuel Capacity 17 L Regular gasoline requirement

Systematizing the service groups into manageable sections, this manual provides a complete overview of the Yamaha YZF-R6's mechanical and electrical components. It details procedures for disassembly, inspection, adjustment, and reassembly across various systems, ensuring comprehensive understanding for technicians.

Procedures Documentation

This manual meticulously documents all service procedures, from basic maintenance intervals to complex engine overhauls, ensuring optimal vehicle longevity and performance.

Specifications Reference

Detailed specifications are provided for all major components, including engine dimensions, chassis measurements, and electrical system parameters, enabling precise work.

Systems Overviews

Systematic explanations cover the fuel, cooling, ignition, and lubrication systems, providing insights into their operation and maintenance requirements.

Technical Specifications Table

A comprehensive table of technical specifications allows for quick reference of key data points for various components.

Introduction to Service Groups

This manual serves as a crucial reference for understanding the systematic organization of service groups within the Yamaha YZF-R6, guiding users through each repair process effectively.

This manual documents torque specifications for critical fasteners to ensure proper corrosion joint prevention.

FAQ

What are the **specified** tool requirements for valve clearance adjustment? keyboard_arrow_down

0.11-0.20 mm for intake and 0.21-0.30 mm for exhaust valve clearance are the specified ranges, requiring a thickness gauge for measurement and potentially valve pads from the 25 available thicknesses.

What are the **essential** electrical values for the ignition system? keyboard_arrow_down

The ignition system uses a 12 V system voltage. The pickup coil resistance is specified between 248-372 Ω, and the primary coil resistance for ignition coils ranges from 0.238-0.322 Ω.

Specify the **correct** calibration settings for the carburetors. keyboard_arrow_down

Carburetor synchronization is critical; the vacuum pressure at engine idling speed should be 24.0 kPa (0.24 kg/cm2), with a difference not exceeding 1.33 kPa between any two carburetors. Pilot screw settings are typically 2 turns out.

Customer Reviews

Read what our customers say about this Yamaha Motorbike manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (2)

Avatar
New
Rated 4 out of 5 stars
Avatar
New
This manual has been a lifesaver for my maintenance needs. The download process was smooth, and I received the email with the link almost instantly! Highly recommend it to all Yamaha R6 owners.