2006-2009 Kawasaki Ninja ZZR1400 ABS, ZX14 motorcycle service manual

Product Information

Table of Contents

General Information

• Model Identification
• General Specifications
• Service Specifications
• Torque and Lubrication Specifications
• Maintenance Schedule

Periodic Maintenance

• Routine Maintenance
• Maintenance Procedures

Fuel System (DFI)

• Fuel Tank Removal/Installation
• Fuel Pump and Fuel Filter
• Throttle Body
• Fuel Injection System
• DFI Electrical Components

Cooling System

• Coolant Replacement
• Radiator and Hoses
• Water Pump
• Thermostat and Thermostat Housing

Engine Top End

• Cylinder Head
• Valve Clearance Adjustment
• Camshaft Removal/Installation
• Timing Chain
• Cylinder and Pistons

Clutch

• Clutch Lever Adjustment
• Clutch Cable
• Clutch Assembly
• Clutch Plate Inspection and Replacement

Engine Lubrication System

• Engine Oil and Oil Filter
• Oil Pump
• Oil Cooler
• Lubrication System Inspection

Engine Removal/Installation

• Engine Removal Procedure
• Engine Installation Procedure

Crankshaft/Transmission

• Crankshaft Removal/Installation
• Transmission Assembly
• Gear Shift Mechanism
• Transmission Inspection

Wheels/Tires

• Front and Rear Wheel Removal/Installation
• Tire Inspection and Replacement
• Wheel Balancing

Final Drive

• Drive Chain
• Sprockets
• Chain Tension Adjustment
• Final Drive Inspection

Brakes

• Front and Rear Brake System
• Brake Pad Inspection/Replacement
• Brake Fluid Replacement
• ABS System Components

Suspension

• Front Forks
• Rear Shock Absorber
• Suspension Adjustment
• Suspension Inspection

Steering

• Handlebar
• Steering Stem
• Steering Adjustment
• Steering Inspection

Frame

• Frame Inspection
• Frame Repair
• Subframe

Electrical System

• Wiring Diagram
• Battery
• Charging System
• Ignition System
• Starter System
• Lighting System
• Switches and Relays

Appendix

• Troubleshooting Guide
• Special Tools
• Service Data
• Torque Specifications
• Conversion Table

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