2005-2008 Volkswagen Jetta repair manual

Table of Contents

Safety Precautions

• General Safety Instructions
• Vehicle Lifting and Jacking Points

General Information

• Vehicle Identification
• Maintenance Schedule
• Fluid Capacities and Specifications

Engine Mechanical

• Engine Removal and Installation
• Engine Overhaul Procedures
• Cylinder Head and Valve Train
• Timing Chain/Belt Replacement

Engine Performance

• Fuel System
• Turbocharger System
• Exhaust System
• Emission Control

Cooling System

• Radiator and Cooling Fan
• Water Pump
• Thermostat Replacement

Lubrication System

• Oil Pan and Oil Pump
• Oil Filter Replacement

Fuel System

• Fuel Injection System
• Fuel Pump and Fuel Tank
• Fuel Pressure Testing

Exhaust System

• Exhaust Manifold
• Catalytic Converter
• Muffler and Pipes

Turbocharger, G-Charger

• Safety Precautions
• Clean Working Conditions
• General Repair Information
• Wastegate Bypass Regulator Valve, Checking
• Charge Air Pressure Sensor, Checking

Ignition System

• Spark Plugs
• Ignition Coils
• Ignition Timing

Starting and Charging Systems

• Battery
• Starter Motor
• Alternator

Manual Transmission

• Clutch Replacement
• Gearbox Overhaul
• Shift Mechanism

Automatic Transmission

• Fluid and Filter Replacement
• Transmission Removal and Installation

Drivetrain

• Drive Shafts
• CV Joints
• Differential

Suspension

• Front Suspension
• Rear Suspension
• Wheel Alignment

Steering

• Power Steering Pump
• Steering Gear
• Steering Column

Brakes

• Brake Pads and Rotors
• Brake Lines and Hoses
• ABS System

Body

• Body Panels
• Doors and Windows
• Exterior Trim

Interior

• Seats and Seatbelts
• Dashboard and Controls
• Interior Trim

Heating and Air Conditioning

• HVAC System Overview
• Heater Core Replacement
• AC Compressor and Lines

Electrical System

• Wiring Diagrams
• Fuses and Relays
• Lighting System

Diagnostics and Troubleshooting

• Diagnostic Tools
• Common Fault Codes
• Troubleshooting Guide

Appendices

• Torque Specifications
• Special Tools
• Conversion Tables

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