2004 Jeep Liberty / Cherokee (KJ) Service Manual

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Jeep Models Covered & Key Technical Specifications

Models: 2004 Jeep Liberty, 2004 Jeep Cherokee
Sub-models / Variants: Renegade, Sport, Limited
Model Years: 2004
Technical Data:

  • Engine oil capacity (2.4L/3.7L): 4.7L (5.0 qts.)
  • Engine oil capacity (2.5L/2.8L Diesel): 6.0L (6.3 qts.)
  • Fuel tank capacity: 19.5 U.S. Gallons (74 Liters)
  • Cooling system capacity (2.4L): 9.5L (10.0 qts.)
  • Cooling system capacity (3.7L): 13.2L (14.0 qts.)
  • Cooling system capacity (2.5L/2.8L Diesel): 12.5L (13.2 qts.)
  • Automatic transmission service fill (545RFE): 4.73L (10.0 pts)
  • Automatic transmission service fill (42RLE): 3.8L (8.0 pts)
  • Transfer case capacity (NV231): 1.4L (2.95 pts.)
  • Transfer case capacity (NV242): 1.6L (3.4 pts.)
  • Manual transmission dry fill (NV1500): 2.3L (4.8 pts.)
  • Manual transmission dry fill (NV3550 4x4): 1.98L (4.2 pts.)
  • Front axle capacity (Model 30): 1.24L (2.6 pts.)
  • Rear axle capacity (8 1/4): 2.08L (4.4 pts.)
Technical Specifications
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Document Number / Seller:
29278 / Dennis Lee
File Size:
68.74 MB
File Type:
PDF
Language:
English
Pages:
2092
Printable:
Yes
Category:
SUV
Last updated / verified
Jun 17, 2026

Jeep Manual Features & Content Preview

  • 2092-page factory technical reference for the 2004 Jeep Liberty and Cherokee (KJ) platform
  • Covers Renegade, Sport, and Limited trims across gasoline and diesel engine configurations
  • Official Pacific Coast Manuals publication, 2004 edition
  • Features 47 detailed exploded-view diagrams, 15 diagnostic tables, and 17 torque specification charts

Component and System Documentation

This reference material breaks down maintenance, lubrication, and system-specific mechanical specifications by functional group. Technicians will find dedicated chapters for engine systems, fuel delivery, cooling, transmission, and the complete drivetrain. Need to verify alignment parameters? Specialized suspension sections cover wheel hub bearings, stabilizer components, and geometry details. The documentation is specifically structured to help mechanics quickly identify fasteners, navigate group-specific service procedures, and cross-reference metric-to-SAE conversion standards right at the workbench.

Technical Specification Highlights

Accurate technical data is critical for any shop, and this manual provides exact fluid capacities for engine oil, coolant, and transmission fluids. It also lists highly specific tightening values across axle, suspension, and steering assemblies. For example, you will find the lower control arm pivot bolt torque documented at exactly 170 Nm. Front axle differential ring gear backlash is specified at 0.12–0.20 mm, while pinion bearing preload sits at 1.69–2.82 Nm. Additional data points include diagnostic thresholds for ball joint play and runout specifications for propeller shafts. Because automotive systems operate under extreme stress, mechanics should always verify these parameters against current safety standards before beginning any extensive mechanical work.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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