2009 Lamborghini Murcielago LP640 Workshop Manual Collection (P/N L824 00 00 00)

This 2006–2009 Lamborghini Murcielago LP640 workshop manual collection combines the L824 repair sections with a separate paint-blistering repair manual and paint shop quality checklists.

• Engine repair: Powertrain removal, cylinder-head and crankshaft work, piston inspection, valve-clearance adjustment, and variable valve timing service.

• Fuel and cooling: Fuel-supply pressure testing, injection-system cleaning, cooling-system bleeding, water-pump replacement, and catalyst and exhaust-sensor service.

• Transmission and driveline: Gearbox overhaul, shift-fork adjustment, Selespeed sensor replacement, E-gear actuator alignment, viscous coupling overhaul, and differential service.

• Chassis and brakes: Front lifting-system diagnosis and bleeding, steering-rack removal, wheel alignment, carbon-ceramic brake inspection, ABS diagnosis, TCS operation, and TPMS service.

• Electrical diagnosis: OBDII code charts, LARA-AS and LDAS32 instructions, GFA/LIE control-unit information, fuse tables, and system connection diagrams.

• Body and paint: VACS side-spoiler service, door and window work, rear-camera and vehicle-tracking retrofits, plus paint-blister repair for carbon-fiber and steel panels.

This material is suited to technicians with advanced mechanical experience, suitable lifting equipment, and access to the diagnostic systems and special tools specified in the procedures.

LP640 Engine and Timing Work

The mechanical repair chapters focus on the Murcielago LP640. Gallardo, Gallardo Spyder, Diablo, and Jalpa references in shared tool lists or diagnostic menus do not constitute separate workshop manuals for those vehicles.

Engine coverage extends into cylinder-head rebuilding, crankshaft and bearing inspection, piston and liner work, and timing-chain service. Mechanical head timing is documented with both a dial-gauge method and the timing fixtures referenced as 000200-12c.

The engine-control functional layout and intake-manifold pneumatic connection views support the fuel and induction descriptions. Related sections explain the LIE injection system, ETB-controlled throttle bodies, variable intake geometry, and fuel-pressure regulator operation.

Gearbox, E-Gear, and Differential Service

Gearbox procedures distinguish manual and E-gear shift-fork setup and identify equipment such as spring compressor P/N 62495085. Front and rear differential sections include adjustment, disassembly, inspection, and reassembly.

The E-gear instructions explain how incorrect actuator indexing can prevent proper assembly and adjustment. Clutch diagnosis covers wear measurement and bleeding with LARA-AS. The P.I.S. optimization procedure is specific to E-gear software LCD45MMB, code 086927755A.

Lifting Hydraulics and Carbon-Ceramic Brakes

The lifting-system hydraulic connection drawings and operating-state schematics, together with LDAS32 diagnosis notes, help distinguish pressure-switch or solenoid faults from hydraulic problems. Steering and suspension sections add rack replacement, ride-height checks, alignment settings, and hub-bearing work.

Carbon-ceramic disc inspection covers surface damage, wear indicators, thickness, and each disc's marked minimum weight. TCS system architecture diagrams explain its relationship to the ABS wheel-speed signals; TPMS sections cover component layout and tire-sensor handling.

Electrical Tests and Diagnostic Equipment

The diagnostic chapters provide engine OBDII monitoring charts, ABS fault-code lists, and air-conditioning fault diagnosis. LARA-AS covers GFA/LIE programming functions, while LDAS32 screens explain intake, misfire, and lifting-system parameters.

Electrical illustrations include the cylinder-bank ignition connection diagram and accelerator-pedal position sensor connection diagram. The welding precautions address the risk of damage to ABS electronics when electrical isolation requirements are ignored.

Follow the factory precautions for lifting loads, pressurized hydraulics, and brake work. The manual reserves SRS testing and repair for qualified Lamborghini technicians.

Body Hardware and Paint-Blister Repair

Body procedures cover panel alignment, glazing, interior trim, and VACS components. The separate blistering manual distinguishes steel and carbon-fiber substrate preparation, then covers primers, refinishing, and finishing defects; its coating data sheets and paint shop checklists support that work.

A Selection of Assembly and Fluid Specifications

These examples show a small part of the LP640 workshop data. The connecting-rod bolt table specifies 30 Nm plus a 60° angle, with Molykote 1000 on the threads and seating surfaces. Crankshaft axial clearance is 0.155–0.315 mm.

The fluid table lists 13.5 ± 0.5 liters of engine oil with oil-filter replacement and 15 liters for the cooling system.

Search, Bookmarks, and Included Publications

Text access and diagram detail: The PDF is partially searchable because some passages have text-encoding errors. Embedded bookmarks provide section navigation. Small labels in the checked electrical connection diagrams are readable when enlarged.

One printable, 1,172-page PDF contains the following material:

Title pages, closing pages, and supplementary sheets are already included in these figures.