1971-1989 Johnson 1.25 hp-60 hp outboard engine service manual
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1971-1989 Johnson 1.25 hp-60 hp outboard engine service manual - Technical Specifications
- File Size:
- 140.07 MB
- File Type:
- ZIP
- Language:
- English
- Printable:
- Yes
- Estimated Download Time:
- 2.87 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Outboard
- Brand:
- Evinrude
Evinrude Models and Parts Covered in this Outboard Manual
1971-1989 Johnson Outboard Engines
- 2 HP, 2.5 HP, 3 HP, 4 HP
- Excel 4, Ultra 4, 4 HP Deluxe
- 4.5 HP, 5 HP, 6 HP, 7.5 HP
- 8 HP, 9.5 HP, 9.9 HP
- 15 HP, 18 HP, 20 HP, 25 HP
- 28 HP, 30 HP, 35 HP, 40 HP
- and Electrics, 1973 through 1990
- 1991 to 1994
- All models including Jet Drives & Sea Drives
- 2.0 HP, 2.3 HP, 3.3 HP, 3 HP, 4 HP, 4 DELUXE,
- 6 HP, 8 HP, 9.9 HP, 15 HP, 20 HP, 25 HP, 28 HP, 30 HP,
- 35 HP, 40 HP, 48 HP, 50 HP, 60 HP, 70 HP, 65 HP, 80 HP,
- 85 HP, 88 HP, 90 HP, 100 HP, 115 HP, 120 HP, 140 HP,
- 150 HP (90 V6), 175 HP (90 V6), 150 HP (60 V6),
- 175 HP (60 V6), 225 HP, 250 HP, 300 HP, 1.6 Sea Drive,
- 2.0 Sea Drive, 3.0 Sea Drive, and 4.0 Sea Drive
- 1995 to 2001
- 5hp to 70hp
- 4 stroke models
- 1995 to 2003
- All models 2 stroke & Jet Drive 2hp to 70hp
- 2hp,3hp,3.3hp,3.5hp,4hp,4 Deluxe,
- 6hp,8hp,9.9hp,15hp,18Jet,20 hp,
- 25hp,28Special,28Jet,30hp,
- 35hp,40hp,48Special,50Special,50hp,60hp and 70hp
- 1.25R71, 1.5R71, 2R71, 2.5R71, 4R71, 4W71, 6R71, 6RL71, 9.5R71, 9.5RL71, 15R71, 15RL71, 25R71, 25RL71, 40R71, 40RL71, 50R71, 50RL71, 55R71, and 55RL71.
Production/model years: 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989.
Evinrude 1971-1989 Johnson 1.25 hp-60 hp outboard engine service manual - Complete Manual Information
Table of Contents
1 Safety
- Introduction
- Cleaning, Waxing, Polishing
- Controlling Corrosion
- Propellers
- Fuel System
- Loading
- Flotation
- Necessary Equipment
- Compass
- Anchors
- Miscellaneous Equipment
- Boating Accident Reports
- Navigation
2 Tuning
- Introduction
- Tune-Up Sequence
- Compression Check
- Cylinder Inspection
- Ignition System
- Ignition Timing
- Synchronizing Adjustments
- Fuel Pump
- Carburetor
- Idle Speed Adjustment
- Spark Plugs
- Starting and Running
- Boat Rigging
3 Powerhead
- Introduction
- Theory of Operation
- Chapter Organization
- Powerhead Disassembling
- Head Service
- Reed Service
- Bypass Covers
- Exhaust Cover
- Bottom Seal
- Intake Manifold
- Pan and Crankcase Side Bolts
- Crankcase Cover
- Connecting Rods and Pistons
- Crankshaft
- Reassembly
4 Fuel
- Introduction
- General Carburetion
- Fuel System
- Fuel Pump Service
- Fuel Tank Service
- Manual Primer Choke
- Electric Primer Choke
- Oil Injection Systems
5 Ignition
- Introduction
- Flywheel Magneto Ignition
- Synchronizing Flywheel
- Troubleshooting
- Servicing Flywheel Magneto Ignition System
6 Electrical
- Introduction
- Batteries
- Battery Testing
- Alternator Charging
- Circuit Service
- Choke Circuit Service
- Starter Motor
- Starter Drive Gear Service
- Bosch Starter Motor Service
- Starter Solenoid
- Troubleshooting
7 Remote Control
- Introduction
- Single Lever Shift
- Dual Lever Shift
- Single Lever Shift Box Service
- Pushbutton Type Shift Box Service
- Control Lever Service
- Cable and Fitting Installation
8 Lower Unit
- Introduction
- Propeller Shaft
- Water Pump
- Gearcase
- Lower Unit Assembly
- Gearcase Installation
- Lower Unit Removal
- Function Check
- Troubleshooting
- Lower Unit Service (Manual Shift)
- Lower Unit Service (Electric Shift)
- Lower Unit Service (Propeller Exhaust)
9 Specifications
- General Specifications
- Engine Specifications
- Gearcase Specifications
- Electrical Specifications
10 Wiring Diagrams
- Complete Wiring Diagrams
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Frequently Asked Questions - Evinrude Outboard Manual
What does this Evinrude manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 1971-1989 Johnson 1.25 hp-60 hp outboard engine service manual. It includes information for the following models: **1971-1989 Johnson Outboard Engines** - 2 HP, 2.5 HP, 3 HP, 4 HP - Excel 4, Ultra 4, 4 HP Deluxe - 4.5 HP, 5 HP, 6 HP, 7.5 HP - 8 HP, 9.5 HP, 9.9 HP - 15 HP, 18 HP, 20 HP, 25 HP - 28 HP, 30 HP, 35 HP, 40 HP - and Electrics, 1973 through 1990 - 1991 to 1994 - All models including Jet Drives & Sea Drives - 2.0 HP, 2.3 HP, 3.3 HP, 3 HP, 4 HP, 4 DELUXE, - 6 HP, 8 HP, 9.9 HP, 15 HP, 20 HP, 25 HP, 28 HP, 30 HP, - 35 HP, 40 HP, 48 HP, 50 HP, 60 HP, 70 HP, 65 HP, 80 HP, - 85 HP, 88 HP, 90 HP, 100 HP, 115 HP, 120 HP, 140 HP, - 150 HP (90 V6), 175 HP (90 V6), 150 HP (60 V6), - 175 HP (60 V6), 225 HP, 250 HP, 300 HP, 1.6 Sea Drive, - 2.0 Sea Drive, 3.0 Sea Drive, and 4.0 Sea Drive - 1995 to 2001 - 5hp to 70hp - 4 stroke models - 1995 to 2003 - All models 2 stroke & Jet Drive 2hp to 70hp - 2hp,3hp,3.3hp,3.5hp,4hp,4 Deluxe, - 6hp,8hp,9.9hp,15hp,18Jet,20 hp, - 25hp,28Special,28Jet,30hp, - 35hp,40hp,48Special,50Special,50hp,60hp and 70hp - 1.25R71, 1.5R71, 2R71, 2.5R71, 4R71, 4W71, 6R71, 6RL71, 9.5R71, 9.5RL71, 15R71, 15RL71, 25R71, 25RL71, 40R71, 40RL71, 50R71, 50RL71, 55R71, and 55RL71. Production/model years: 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989. .
Is this manual suitable for beginners?
Yes, this Evinrude manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Outboard maintenance and repair.
What file format will I receive?
You will receive this manual as a ZIP file (140.07 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Evinrude Outboard manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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