1971-1989 Johnson 1.25 hp-60 hp outboard engine service manual

Table of Contents

1 Safety

1. Introduction
2. Cleaning, Waxing, Polishing
3. Controlling Corrosion
4. Propellers
5. Fuel System
6. Loading
7. Flotation
8. Necessary Equipment
9. Compass
10. Anchors
11. Miscellaneous Equipment
12. Boating Accident Reports
13. Navigation

2 Tuning

1. Introduction
2. Tune-Up Sequence
3. Compression Check
4. Cylinder Inspection
5. Ignition System
6. Ignition Timing
7. Synchronizing Adjustments
8. Fuel Pump
9. Carburetor
10. Idle Speed Adjustment
11. Spark Plugs
12. Starting and Running
13. Boat Rigging

3 Powerhead

1. Introduction
2. Theory of Operation
3. Chapter Organization
4. Powerhead Disassembling
5. Head Service
6. Reed Service
7. Bypass Covers
8. Exhaust Cover
9. Bottom Seal
10. Intake Manifold
11. Pan and Crankcase Side Bolts
12. Crankcase Cover
13. Connecting Rods and Pistons
14. Crankshaft
15. Reassembly

4 Fuel

1. Introduction
2. General Carburetion
3. Fuel System
4. Fuel Pump Service
5. Fuel Tank Service
6. Manual Primer Choke
7. Electric Primer Choke
8. Oil Injection Systems

5 Ignition

1. Introduction
2. Flywheel Magneto Ignition
3. Synchronizing Flywheel
4. Troubleshooting
5. Servicing Flywheel Magneto Ignition System

6 Electrical

1. Introduction
2. Batteries
3. Battery Testing
4. Alternator Charging
5. Circuit Service
6. Choke Circuit Service
7. Starter Motor
8. Starter Drive Gear Service
9. Bosch Starter Motor Service
10. Starter Solenoid
11. Troubleshooting

7 Remote Control

1. Introduction
2. Single Lever Shift
3. Dual Lever Shift
4. Single Lever Shift Box Service
5. Pushbutton Type Shift Box Service
6. Control Lever Service
7. Cable and Fitting Installation

8 Lower Unit

1. Introduction
2. Propeller Shaft
3. Water Pump
4. Gearcase
5. Lower Unit Assembly
6. Gearcase Installation
7. Lower Unit Removal
8. Function Check
9. Troubleshooting
10. Lower Unit Service (Manual Shift)
11. Lower Unit Service (Electric Shift)
12. Lower Unit Service (Propeller Exhaust)

9 Specifications

1. General Specifications
2. Engine Specifications
3. Gearcase Specifications
4. Electrical Specifications

10 Wiring Diagrams

1. Complete Wiring Diagrams

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