TM2136 (2010 Edition): John Deere 444J, 544J, 624J Loader - Comprehensive Repair Reference Manual

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2010 Edition: John Deere 444J, 544J, 624J Wheel Loader Repair Technical Manual - Technical Specifications

Document Number / Seller:
29432 / Sharon Allen
File Size:
55.09 MB
File Type:
PDF
Language:
English (some of our manuals are multilingual)
Pages:
640
Printable:
Yes
Estimated Download Time:
1.13 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Wheel Loader
Brand:
John Deere
Reviewed and Approved:
Dec 24, 2025
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John Deere Models and Parts Covered in this Wheel Loader Manual

  • 444J Loader (2004-2010)
  • 544J Loader (2004-2010)
  • 624J Loader (2004-2010)

Complete Manual Information

John Deere 444J, 544J, 624J Wheel Loader Repair Technical Manual (2010 Edition)

Master the maintenance and repair of your John Deere heavy equipment with the official TM2136 Technical Manual. This 2010 edition is the definitive resource for mechanics and fleet owners working with J-Series Wheel Loaders. Whether you are performing a routine check or a complete overhaul, this manual provides the technical depth required to ensure your machines operate at peak performance with minimum downtime.

This manual is specifically tailored for the following models and serial number ranges:

  • 444J Loader (Serial No. up to 611274)
  • 544J Loader (Serial No. up to 611799)
  • 624J Loader (Serial No. up to 611796)

Why This Manual is Essential

These J-Series loaders are workhorses known for their reliability, but complex systems like the TeamMate Inboard Planetary Axles or the PowerTech diesel engines require precise technical data for correct servicing. This manual provides the exact torque values, fluid capacities, and step-by-step removal and installation procedures that generic guides simply cannot offer.

Comprehensive Technical Coverage

Section-by-Section Breakdown

  • General Information: Safety protocols and general machine specifications.
  • Wheels and Tires: Detailed procedures for powered wheels, fasteners, and critical tire mounting safety.
  • Axles and Suspension: Full coverage of the TeamMate III 1000, 1200, and 1400 Series Inboard Planetary Axles, including differential removal and disassembly.
  • Transmission: Complete guide for removal, installation, and repair of gears, shafts, and the Power Shift Clutch system.
  • Engine Auxiliary Systems: Maintenance of cooling, intake, and external fuel supply systems.
  • Dampener Drive: Technical data on drive elements.
  • Steering and Brake Systems: In-depth repair of hydraulic steering and the service/parking brake active elements.
  • Operator’s Station: Repair instructions for the cab, heating, and air conditioning (HVAC) systems.
  • Loader Specifics: Detailed repair of the loader frame, bucket, and associated hydraulic cylinders.

Key Technical Data Included

  • Operating Weights: Precise data for transport planning (e.g., 624J approx. 31,535 lb).
  • Fluid Capacities: Exact requirements for differential oil (e.g., 624J Front Axle: 26.4 qt).
  • Torque Specifications: Critical values for safety-relevant parts like wheel retainer cap screws (up to 535 lb-ft).
  • Specialized Tools: Identification of essential dealer-fabricated tools and lifting brackets (e.g., DFT1273) to ensure safe handling of heavy components.

Designed for professional technicians, this manual uses a structured group-based organization, allowing you to quickly find the vital information needed for diagnosis, analysis, and repair. Invest in the right information to protect your machine investment and ensure operator safety on the job site.

Download Instructions for John Deere Wheel Loader Manual

Instant PDF download after payment completion. Download link valid for 3 days with lifetime re-download guarantee.

Frequently Asked Questions - John Deere Wheel Loader Manual

What does this John Deere manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for TM2136 (2010 Edition): John Deere 444J, 544J, 624J Loader - Comprehensive Repair Reference Manual. It includes information for the following models: - 444J Loader (2004-2010) - 544J Loader (2004-2010) - 624J Loader (2004-2010).

Is this manual suitable for beginners?

Yes, this John Deere manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Wheel Loader maintenance and repair.

What file format will I receive?

You will receive this manual as a PDF file (55.09 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your John Deere Wheel Loader manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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This manual provided everything I needed for maintaining our loaders. The download process was smooth, and I received the link promptly via email. Highly recommend!