2004-2010 John Deere 444J, 544J, 624J Loader Repair Manual

Wiring diagrams, specifications, and repair procedures for John Deere 444J, 544J, 624J Loaders (2004-2010). Includes detailed component information and troubleshooting. Ref: TM2136

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Document Details

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Document Number / Seller:
29432 / Sharon Allen
File Size:
55.09 MB
File Type:
PDF
Language:
English
Pages:
640
Printable:
Yes
Category:
Wheel Loader
Last updated / verified
Jan 7, 2026

Models Covered & Key Technical Specifications

John Deere 444J, 544J, 624J (TM2136) – 2004-2010

This comprehensive service manual provides all necessary information for the 444J, 544J, and 624J John Deere Loaders, covering years 2004-2010. | Series TM2136 | Download Packet

  • Measured Fill Levels: For differential oil, 17.5–26.4 qt is the specified capacity for optimal lubrication.
  • Established Holding Capacity: The transmission holds 20 L of fluid, ensuring proper operation under demanding conditions.
  • Factory Interference Fit: Critical assembly procedures indicate a 460–535 lb-ft torque for wheel nut seating.
  • Approved Thermal Envelope: Hydraulic systems operate efficiently within a broad range, maintaining 3600 psi system pressure.
  • Reference Size Parameters: Planetary gearsets are designed for robust performance, supported by TeamMate III 1000-1400 Series axles.
  • Critical Volume Data: Front diff capacity ranges from 18.5–26.4 qt, essential for sustained cooling and lubrication.

Professional Workshop Service Manual & Technical Specifications

Comprehensive Operations Reference Manual: John Deere 444J, 544J, 624J Loader Repair Manual – 175 Page Volume | Pro Service File

Asset-ID: TM2136 // Operational-Framework: Wheel Loader / PowerTech Diesel Logic // Technical-Details: 2004-2010 Coverage

Integrated-Framework Parameters Architecture
Machine Specifications Weight 22,606–31,535 lb
Engine Options Power Tier 2/Tier 3 Certified
Transmission Type Drive 4WD Power Shift
Hydraulic System Pressure 3600 psi
Axle Series Components TeamMate III

Engineering chapters address:

  • Section 00: General Information & Safety
  • Section 01: Wheels
  • Section 02: Axles and Suspension Systems
  • Section 03: Transmission
  • Section 04: Engine

This manual documents procedures for the John Deere 444J, 544J, and 624J Loaders from the 2004-2010 model years. It provides essential information on operation, maintenance, and repair. The manual details various systems including engine, transmission, hydraulics, and axles. It covers component removal, installation, and troubleshooting for common issues.

System diagnostics are addressed in the relevant sections.

Key component overviews are provided for clarity.

Maintenance schedules are outlined for longevity.

...documents torque specifications for wheel components to ensure proper bearing preload accuracy.

FAQ

Determine the **specific** torque for wheel nut tightening. keyboard_arrow_down

460–535 lb-ft is the specified torque range for wheel nut installation to ensure secure wheel mounting.

What **designated** safety precautions are recommended for hydraulic systems? keyboard_arrow_down

3600 psi is the operating pressure for hydraulic systems; always follow safety guidelines when working with pressurized components.

Check the **critical** lubrication requirements for axle differentials. keyboard_arrow_down

18.5–26.4 qt is the front differential capacity, and 18–23.5 qt for the rear, requiring appropriate lubrication as detailed within the manual.

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This manual provided everything I needed for maintaining our loaders. The download process was smooth, and I received the link promptly via email. Highly recommend!