2000 Yamaha XL800 PWC Service Manual
Comprehensive factory service manual for the 2000 Yamaha XL800 PWC. Includes detailed procedures, specifications, and diagrams for complete maintenance and repair. Part Number LIT-18616-02-14.
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Models Covered & Key Technical Specifications
Yamaha WaveRunner XL800 (FOP / 67A) – 1999-2000 Functional Integrated Library | Folder
- Engine Architecture: 2-Stroke, 2-Cylinder, 784 cm³ displacement establishes the core engine configuration.
- Maximum Output: 120 HP (88.2 kW) at 7,000 RPM dictates the peak performance capability.
- Carburetor Model: BN44 (Mikuni) x 2 signifies the fuel delivery system components.
- Jet Pump Type: Axial flow, single stage defines the primary propulsion mechanism.
- Ignition System: Digital CDI systems ensure reliable spark timing.
- Compression Pressure: 560 kPa (5.6 kg/cm²) specifies the minimum compression benchmark.
Professional Workshop Service Manual & Technical Specifications
Integrated Diagnostic Parts Manual: Personal Watercraft (PWC) Yamaha WaveRunner XL800 PWC Master Service Manual (1999-2000) – 238 Pages | Factory Grade Standards-Vault
Procedure-Type: Service Manual // Assembly-Group: PWC / Jet Drive Logic // Year-Coverage: 1999-2000
Effectively demanding comprehensive knowledge for optimal operation, this document provides extensive information on the Yamaha WaveRunner XL800. Major sections focus on detailed maintenance procedures, troubleshooting guides, and component-specific information.
Systems Covered:
- Engine Unit
- Jet Pump Unit
- Electrical System
- Fuel System
- Ignition System
- Starting System
- YPVS
Procedures Detailed:
- Disassembly and Assembly of key components like the cylinder head, pistons, and crankshaft.
- Inspection and adjustment of control systems, fuel lines, and electrical components.
- Maintenance of the power unit, including spark plugs and cooling systems.
Introduction to Manual Structure: Guidance on navigating the manual, understanding symbols, and utilizing the exploded diagrams is provided.
Specifications Overview: Comprehensive specifications are listed for engine, drive unit, hull, and electrical systems.
Service Benchmarks: Includes key service benchmarks such as compression pressure, bore sizes, and various clearances required for proper operation.
Torque Specifications: documents torque specifications for various fasteners to ensure proper pressure slip prevention.
| Identifier | Baseline | Calibration-Standards |
|---|---|---|
| Piston Diameter | 79.899 ~ 79.914 mm | 22 mm |
| Cylinder Bore | 80.000 ~ 80.018 mm | Original cylinder bore + 0.04 mm |
| Impeller Clearance | 0.35 ~ 0.45 mm | 0.6 mm |
| Spark Plug Gap | 0.7 ~ 0.8 mm | - |
| Idle Speed | 1,300 ± 50 RPM | - |
| Compression Pressure | 560 kPa | - |
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