1977-1982 Honda CT90 / CT110 Shop Manual

Technical reference for the Honda CT90 and CT110 models covering 1977-1982. Documents diagnostic procedures, component service, and maintenance schedules. PN 6110205.

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Document Details

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Document Number / Seller:
29469 / Walter Diaz
File Size:
38.53 MB
File Type:
PDF
Language:
English
Pages:
199
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Jan 7, 2025

Models Covered & Key Technical Specifications

Honda CT90 / CT110 (6110205) Manual – 1977-1982

Honda CT90 / CT110 (6110205) -- 1977-1982. | Series Honda Set.

  • Authorized Interference Fit: 0.05 mm (0.002 in.) determines the piston pin boss clearance.
  • Critical Circuit Specs: For optimal operation, 24 kg defines the engine dry weight Threshold.
  • Operational Climate Parameters: 1.75 kg/cm^2 (25 psi) establishes the front tire pressure Framework.
  • Fundamental Physical Specs: The exhaust valve clearance is 0.05 mm (0.002 in.) defining the minimum opening Requirements.
  • Specific Coupling Torques: 15 N·m (11.1 lbs-ft) signifies the cam chain tensioner bolt torque Baseline.
  • Maximum End Play: 0.05 mm (0.002 in.) represents the maximum allowed crankshaft end play Threshold.

Professional Workshop Service Manual & Technical Specifications

Honda CT90 / CT110 (6110205) Manual – 1977-1982 Service-Dossier

Reference-Category: Motorcycle / Engine Logic // Performance-Values: 4-stroke / O.H.C. // Specification-Class: Emissions Control & Maintenance Schedule.

OEM specifications cover a wide range of diagnostic and repair procedures for the Honda CT90 and CT110. This document provides in-depth information to assist in maintaining these classic motorcycles.

HVAC system procedures are included for troubleshooting and adjustment of various engine and chassis systems.

Torque specifications are documented for critical fasteners to ensure proper assembly stress control.

Parts identification is covered for major components, aiding in accurate part ordering.

Removal procedures are documented for key assemblies, simplifying complex disassembly tasks.

Technical specifications are provided for all major systems, offering precise data for diagnostics.

Component System-Path Framework
Engine O.H.C. 4-stroke Mechanical System
Transmission 4-speed Drive System
Electrical CDI Ignition System

This manual covers the following systems and procedures: Engine removal and installation, cylinder head and valve service, piston and cylinder inspection, lubrication system details, clutch and gear shift operations, auxiliary transmission servicing, A.C. generator and cam chain tensioner maintenance, transmission and crankshaft procedures, carburetor service, front and rear suspension, electrical systems, and troubleshooting charts. Torque specifications are documented for various components to ensure proper assembly.

FAQ

Check the **standard** component identification for the CT90. keyboard_arrow_down

6110205 is the part number for the Honda CT90 / CT110 Shop Manual covering 1977-1982.

What does the **necessary** adjustment procedures specify for the drive chain? keyboard_arrow_down

25 mm (5/8 in.) is the specified free play for the drive chain, with a recommended torque of 3.5-5.0 kg-m (26-36 ft-lbs) for the axle nut.

Reference the **recommended** pressure specifications for the front tire. keyboard_arrow_down

1.75 kg/cm^2 (25 psi) is the recommended front tire pressure.

What are the **calibrated** assembly sequence for the brake system? keyboard_arrow_down

20-30 mm (3/4-1-1/4 in.) is the specified free play for the front brake lever, and the rear brake pedal.

Specify the **applicable** service interval parameters for engine oil. keyboard_arrow_down

Initial service for engine oil is 500 miles (800 km) or 1 month, with regular service intervals every 1,500 miles (2,500 km) or 3 months.

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Reviews (2)

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New
This manual is a must-have for anyone with a Honda CT90 or CT110. The troubleshooting guides are particularly helpful! I had a quick question and the support team responded promptly. Downloading was a breeze!
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The detailed specifications and service information make this manual invaluable. I appreciated the smooth download process and the professional support when I needed assistance. Highly recommend!