Teledyne Continental TSIO-360-F / FB Aircraft Engine 1978 Operation and Maintenance Manual

For turbocharged Continental TSIO-360-F and TSIO-360-FB engines: starting procedures, cruise control charts, turbocharger operation, and complete troubleshooting guide. FAA Form X-30512.

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Document Details

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Document Number / Seller:
24937 / Michelle Young
File Size:
5.69 MB
File Type:
PDF
Language:
English
Pages:
42
Printable:
Yes
Category:
Aircraft
Last updated / verified
Feb 4, 2025

Models Covered & Key Technical Specifications

Teledyne Continental TSIO-360-F & FB — 1978 Industrial Applied Vault | TSIO-360 Series Module.

  • Established Fluid Levels: The oil sump capacity of 25 quarts is rated at maximum engine lubrication Margin.
  • Operational Adjustment Range: For optimal performance, 41.0 inches of mercury establishes the maximum manifold pressure Protocol.
  • Certified Energy Draw: 200 hp at 2575 rpm — supports the rated continuous horsepower Architecture.
  • Factory Burn-in Temperature: The compression ratio requires 8.5:1 for standard combustion chamber pressure Norms.
  • Approved Enclosure Specs: At critical altitude of 12,000 feet, the engine achieves 100% rated power output Bounds.
  • Measured Storage Capacity: Cylinder displacement reaches 360 cubic inches for the opposed-piston engine Topology.

Professional Workshop Service Manual & Technical Specifications

Comprehensive Field Manual: Aircraft Operator's Manual: Continental TSIO-360-F & TSIO-360-FB 1978 - Essential Aircraft Engine Powertrain-Manual

Diagnostic-Area: Teledyne Continental Motors TSIO-360-F, TSIO-360-FB // Machine-Range: Turbocharged aircraft engine operation / Fuel injection system Logic // System-Identifier: Opposed cylinder, fuel-injected turbocharger configuration.

Specification Documentation Scope Reference
Operating specifications and power ratings Complete coverage of continuous rated power, manifold pressure, critical altitude data Section I
Fuel system architecture Multi-nozzle continuous-flow injection system with metering controls Section IV, Figure 7
Turbocharger operation and failure procedures Wastegate assembly, compressor function, surge management guidance Section III, VI

Technical content addresses operating specifications and limits, normal operating procedures covering preflight through landing sequences, in-flight emergency procedures including engine roughness assessment and turbocharger malfunction remedies, and engine performance data with cruise control methodology via power charts. The document also includes abnormal environmental conditions guidance for cold weather preheating, hot weather operation at high-altitude airports, and ground operations protocol.

Technical Framework

Verification procedures are included for ignition system checks including magneto differential RPM drop limits and spark plug terminal continuity. The manual provides comprehensive documentation of the fuel injection system, which employs a continuous-flow design with air-bleed nozzles spraying fuel directly into cylinder intake ports. Repair information is provided for troubleshooting rough engine operation at idle and elevated speeds, including mixture adjustment protocols and fuel flow verification against specified pressure values.

Precise Parameters

The document includes coverage of cylinder head and oil temperature monitoring, manifold pressure control during takeoff and climb phases, and fuel flow management using EGT (exhaust gas temperature) reference data. Brake horsepower performance curves show altitude compensation factors and sea-level performance characteristics. The lubrication system specifications include approved aviation oils meeting TCM specification MHS-248 and filter replacement intervals.

Structured Framework

Engine description sections document the opposed-cylinder configuration with horizontally-arranged cylinder assemblies, oil system architecture including full-flow filtration and pressure relief operation, and induction system components from air filter through turbocharger compressor to cylinder intake ports. The ignition system encompasses dual magnetos with impulse coupling, firing order designation (1-6-3-2-5-4), and distributed secondary cable architecture.

Strategic Topology

Inspection protocols are documented across daily preflight checks, 50-hour, and 100-hour service intervals. Servicing requirements include oil analysis, spark plug gap verification (0.015-0.019 inch specification), fuel nozzle inspection for leakage, and turbocharger bearing lubrication confirmation through external supply line examination. The manual documents torque specifications for various fastener applications to ensure proper assembly integrity.

Systematic Protocol

Storage procedures are detailed for both temporary (up to 30 days) and flyable storage (7-30 days) conditions, including preservation oil application through spark plug ports and sealed engine opening protocols. Troubleshooting charts cross-reference probable causes with corrective actions for conditions including starting failure, rough idle operation, poor acceleration, power loss at altitude, fluctuating fuel pressure, and oil pressure irregularities. The glossary provides technical terminology definitions covering manifold pressure concepts, altitude rating conventions, fuel octane specifications, and turbocharger operational characteristics.

The manual documents torque specifications for engine assembly components to ensure proper fastener clamping force and seal compression uniformity.


FAQ

What **calibrated** system architecture uses 41 inches of mercury? keyboard_arrow_down

41.0 inches Hg represents the maximum manifold pressure setting (red line) for takeoff and climb operations on the TSIO-360-F & FB engines to ensure safe power development.

Assess the **applicable** tool requirements for spark plug gaps? keyboard_arrow_down

0.015 to 0.019 inch gap specification is required for proper spark plug function, with installation in BA9 or equivalent plugs rated at 150-20 thread connection for FAA-approved operation.

What components have **exact** electrical values in the alternator system? keyboard_arrow_down

12V, 65A alternator specification with 12V surge protector components delivers charging current to maintain battery state during flight operations, with ammeter indication of positive charging until startup power is replaced by charging circuit.

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This manual is a must-have for anyone operating the TSIO-360-F & FB engines. The download process was seamless, and I received the email link quickly. Great support!