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1993-2005 Honda TRX90 service manual

Models covered in this manual:

TRX90 / Honda Motor Corporation, Ltd

Production year(s): 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005

File specifications

File size: 12.25 MB
File type: PDF
Language: English (some of our manuals are multi-language)
Number of pages: 125

Printable: Yes
Estimated download time: 0.25 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

General Information

  • Service Rules
  • Model Identification
  • Specifications
  • Torque Values
  • Tools
  • Cable & Harness Routing
  • Lubrication & Seal Points

Frame/Body Panels/Exhaust System

  • Frame Removal/Installation
  • Body Panels Removal/Installation
  • Exhaust System


  • Maintenance Schedule
  • Lubrication Points
  • Maintenance Procedures

Lubrication System

  • Engine Oil Recommendations
  • Oil Change Procedure
  • Oil Filter Replacement

Fuel System

  • Fuel Tank Removal/Installation
  • Carburetor Removal/Installation
  • Fuel Line Inspection/Replacement
  • Fuel Filter Cleaning

Engine Removal/Installation

  • Engine Removal Procedure
  • Engine Installation Procedure

Cylinder Head/Cylinder/Piston

  • Cylinder Head Removal/Inspection/Installation
  • Valve Clearance Adjustment
  • Cylinder and Piston Removal/Installation

Clutch/Gearshift Linkage

  • Clutch Adjustment
  • Clutch Removal/Installation
  • Gearshift Linkage Adjustment

Recoil Starter

  • Recoil Starter Removal/Inspection/Installation


  • Crankcase Disassembly/Inspection/Assembly
  • Transmission Removal/Inspection/Installation
  • Crankshaft Removal/Inspection/Installation

Front Wheel/Brake/Suspension/Steering

  • Front Wheel Removal/Inspection/Installation
  • Front Brake System
  • Front Suspension System
  • Steering System

Rear Wheel/Brake/Suspension

  • Rear Wheel Removal/Inspection/Installation
  • Rear Brake System
  • Rear Suspension System

Ignition System

  • Ignition Coil Inspection/Replacement
  • Spark Plug Inspection/Replacement
  • CDI Unit Inspection/Replacement

Wiring Diagram

  • Electrical Wiring Diagram


  • Engine

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