2000-2001 Honda CR250R Motorcycle Service Manual

Diagnostic procedures and component service for CR250R models 2000-2001. Includes engine, fuel system, and suspension specifications. Publication C4085-91017

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Document Details

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Document Number / Seller:
25327 / Joshua Young
File Size:
38.32 MB
File Type:
PDF
Language:
English
Pages:
286
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Oct 22, 2025

Models Covered & Key Technical Specifications

Honda CR250R (C4085-91017) — 2000–2001

Operational Professional Handbook | CR250R Series Record.

  • Calibrated Displacement Data: 249.3 cm³ (15.2 cu in) is specified as the engine cylinder volume Matrix.
  • Measured Power Output: For optimal performance, the engine generates maximum horsepower rated through dual two-stroke combustion at mid-range speed Standards.
  • Primary Torque Specification: The connecting rod big end bearing requires specific radial clearance of 0.010–0.022 mm (0.0004–0.0009 in) — signifies the active printing consumption Margin.
  • Advanced Compression Ratio: The cylinder head warpage service limit is specified at 0.05 mm (0.002 in) — signifies the active printing consumption Protocol.
  • Operational Fuel Capacity: Tank volume reaches 7.5 liters (2.0 US gal, 1.6 Imp gal) — signifies the active printing consumption Architecture.
  • Baseline Coolant Requirement: Cooling system capacity at change requires 1.22 liters (1.29 US qt, 1.07 Imp qt) of Pro Honda HP Coolant Baseline.

Professional Workshop Service Manual & Technical Specifications

Honda CR250R Maintenance Technical Manual: Honda CR250R Motorcycle Service Manual Hydraulic-Guide

Assembly-Group: Honda CR250R // Technical-Scope: Motorcycle / CR250R Logic // Operational-Framework: 2000-2001. Specification Diagnostic-Logic Calibration-Standards
Engine Oil 0.75 liter 32:1
Spark Plug NGK BR8EG 0.5 - 0.6 mm
Fuel Tank Capacity 7.5 liters Not specified
Front Brake Disc Thickness 3.0 mm Not specified
Coolant Capacity 1.22 liter Not specified
Drive Chain Slack 25-35 mm Not specified

Cataloging major assemblies into

Honda CR250R Maintenance Technical Manual

This manual documents the proper maintenance procedures for the Honda CR250R. It covers various systems including the engine, fuel system, lubrication, cooling system, and chassis components. Procedures for disassembly, inspection, and assembly are detailed for key parts like the cylinder head, piston, clutch, and suspension. The manual includes specifications, torque values, and troubleshooting guides to assist with maintenance tasks. Torque specifications for components like the engine hanger plate nut and steering stem nut are provided to ensure proper tightening.

Engine and Transmission Service

Electrical system documentation covers ignition system, alternator, and wiring diagrams. Transmission service includes details on the clutch, kickstarter, and gearshift linkage. Detailed procedures for clutch removal and inspection of clutch components like discs and springs are documented. The manual provides specific torque values for various fasteners, ensuring proper assembly. Proper maintenance of the engine and transmission is crucial for optimal performance and longevity.

Chassis and Suspension Maintenance

Suspension service documentation covers the front forks, rear suspension, and steering stem. Procedures for disassembly and inspection of fork components, including the fork damper and slider, are provided. The manual specifies torque values for critical fasteners like the axle nut and top bridge pinch bolts. Proper maintenance of the chassis and suspension systems ensures safe and reliable operation.

Troubleshooting and Specifications

Disassembly instructions are documented for components like the carburetor and crankcase. Wear limits are specified for various parts, including the piston rings and cylinder bore, to ensure proper fit and function. System operation descriptions cover engine, fuel, and cooling systems. Troubleshooting sections address common issues like hard starting, poor performance, and overheating, offering guidance for diagnosis and repair. The manual documents torque specifications for engine mounting bolts to ensure proper thread engagement security.

FAQ

What **components** are detailed for engine removal? keyboard_arrow_down

Engine removal details include the springs, bolt, expansion chamber, and carburetor. The alternator and clutch/kickstarter/gearshift linkage are also covered.

Confirm the **precise** lubrication requirements for the clutch. keyboard_arrow_down

10 Nm (1.0 kgf-m, 7 lbf-ft) is the specified torque for the clutch pressure plate bolts. Transmission oil is also specified for lubricating the clutch components.

What **tools** are needed for crankcase separation? keyboard_arrow_down

Tools required for crankcase separation include a crankcase puller, universal holder, and a soft hammer. The specific part numbers are provided for these tools.

Identify the **standard** diagnostic procedures for the fork. keyboard_arrow_down

Fork diagnostic procedures involve checking the fork damper for deformation or damage, inspecting the piston rod for bends, and checking the fork damper operation by pumping the piston rod.

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Rated 4 out of 5 stars
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This service manual is incredibly detailed and easy to follow. The illustrations are clear, making it simple to understand complex repairs. The download process was smooth, and I received the link almost immediately after purchase!