2009 Harley-Davidson Dyna Service Manual
Comprehensive repair and maintenance guide for 2009 Harley-Davidson Dyna Street Bob, Super Glide Custom, Super Glide, Low Rider, Fat Bob, Wide Glide, and 105th Anniversary models. Publication 99481-09.
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Models Covered & Key Technical Specifications
2009 Harley-Davidson Dyna models (99481-09) - Service Manual Technical documentation | Original Factory Manual Record
- Model Variants: All Dyna models (Street Bob, Super Glide Custom, Super Glide, Low Rider, Fat Bob, Wide Glide) | Year: 2009
- Publication: 99481-09 | Format: PDF Digital Download
- Engine Type: 4-cycle, 45 degree, air-cooled V-twin | Displacement: 96 cubic in. (1584cc)
- Maximum Speed: 5500 RPM | Idle Speed: 1000 RPM +/- 50
- Ignition System: Electronic Fuel Injection (EFI) | Transmission: 6-speed
- Fuel Tank Capacity: 4.80 gal (18.17 L) to 5.00 gal (18.93 L)
Professional Workshop Service Manual & Technical Specifications
Harley-Davidson Dyna Service Manual: 2009 Models Calibration-Scope
Coverage: Chassis Specifications // Application-Range: All 2009 Dyna Models / Motorcycle // Calibration-Scope: Repair Procedures
Torque Specifications
| FASTENER | TORQUE VALUE (IN-LBS) | TORQUE VALUE (FT-LBS) | TORQUE VALUE (NM) |
|---|---|---|---|
| Handlebar switch clamp screw | 60-80 | - | 6.8-9.0 |
| Handlebar switch housing screw | 35-45 | - | 4.0-5.1 |
| Front axle nut | 60-65 | 81.3-88.1 | 81.3-88.1 |
| Front brake caliper mounting bolt | 28-38 | 38.0-51.5 | 38.0-51.5 |
| Rear axle nut | 95-105 | 128.8-142.4 | 128.8-142.4 |
| Front fork tube caps | 16-43 | 22-58 | 22-58 |
| Clutch adjuster screw locknut | 72-120 | 8.1-13.6 | 8.1-13.6 |
| Primary chaincase drain plug | 14-21 | 19.0-28.5 | 19.0-28.5 |
Table of Contents Summary
- Chapter 1: Maintenance (p. 1-1)
- Chapter 2: Chassis (p. 2-1)
- Chapter 3: Engine (p. 3-1)
- Chapter 4: Fuel System (p. 4-1)
- Chapter 5: Drive (p. 5-1)
- Chapter 6: Transmission (p. 6-1)
- Chapter 7: Electrical (p. 7-1)
Introduction to the Dyna Series
This systematic manual provides in-depth documentation for the 2009 Harley-Davidson Dyna models. It details inspection procedures, disassembly, assembly, and installation for critical motorcycle systems. The manual includes comprehensive tables for torque specifications, wear limits, and fluid capacities, ensuring proper maintenance and repair. Diagnostic procedures for common issues are also provided to assist technicians in troubleshooting engine and chassis problems.
Engine and Chassis Systems
The manual meticulously covers engine and chassis service, including detailed diagrams and instructions for the front and rear forks, wheels, brakes, and suspension. Specific guidance is offered on clutch control, throttle cables, and handlebar switch assemblies. Engine oil flow, oil pump operation, and breather systems are explained to ensure optimal performance and longevity. The document also details procedures for stripping the motorcycle for service, engine removal, and reinstallation.
Critical Maintenance Procedures
This service manual documents torque specifications for critical fasteners, wear limits for engine components, and fluid specifications. It emphasizes the importance of using genuine Harley-Davidson parts and following specified procedures to maintain vehicle safety and performance. The document includes sections on battery maintenance, tire inspection, and wheel alignment, covering all aspects necessary for comprehensive service.
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