1999-2005 Harley-Davidson Dyna FXD Models Service Manual

Technician-level documentation for Harley-Davidson Dyna FXD models 1999-2005 covering maintenance, tune-up, and repair procedures. Ref: HD 1999-2005 Dyna Service Manual

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Document Details

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Document Number / Seller:
29874 / Andrew Rogers
File Size:
21.31 MB
File Type:
PDF
Language:
English
Pages:
595
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Jan 1, 2025

Models Covered & Key Technical Specifications

Definitive Reference Overhaul Manual: Harley-Davidson Dyna Service Manual (1999-2005) - Complete Repair Guide for FXD Models Technical-Repository Harley-Davidson Dyna FXD Models (1999-2005) | Service Manual File.

  • System Core: Power Draw: 160-180 amps signifies the engine's standard starting current requirements.
  • Core Power Draw: For reliable operation, 90 amps defines the maximum no-load current specification.
  • Specific Technical: The formatter board requires 165 lbs. for standard operation logic.
  • Critical Circuit Specs: 0.001-0.005 in. defines the end play tolerance for correct crankshaft operation benchmarks.
  • Universal Range Specs: 5600 rpm establishes the maximum sustained engine speed parameters.
  • Technical Circuit Specs: 12 volts signifies the battery's standard voltage capacity configuration.

Professional Workshop Service Manual & Technical Specifications

Definitive Reference Overhaul Manual: Harley-Davidson Dyna Service Manual (1999-2005) - Complete Repair Guide for FXD Models Technical-Repository

Model-Portfolio: Harley-Davidson Dyna FXD Models (1999-2005) // Engineering-Metrics: Service Manual / Complete Repair Guide Logic // Subsystem-Focus: Engine, Transmission, Electrical, Brakes, Suspension, and Wheels Details.

Service-Nexus Rating Architecture
Engine Principles Four-stroke, 45° OHV V-twin, Twin Cam 88 Air-cooled
Engine Specs 88 cubic inch (1450 cc) 8.9 to 1 Compression Ratio
Engine Specs 82 ft-lb. (111 N-m) @ 3500 rpm Torque 5600 rpm Maximum Sustained Engine Speed
Engine Specs 165 lbs. (74.8 kg) Engine Weight Air cooled Cooling System
Engine Specs 90 psi (620 kPa) Engine Compression 0.038-0.043 in. Spark Plugs Gap
Engine Specs 950-1050 rpm Idle Speed Non-adjustable Ignition Timing

Technical content addresses all aspects of the 1999-2005 Harley-Davidson Dyna FXD models, including engine, transmission, electrical, suspension, brakes, and maintenance procedures. This manual provides detailed explanations for disassembly, inspection, service, and reassembly. Comprehensive diagrams, troubleshooting guides, and specifications are included to assist mechanics. Topics covered range from routine maintenance and tune-ups to in-depth engine overhauls and electrical system diagnostics. It also details specifications for various components and procedures for optimal performance and longevity. The torque specifications for numerous components are also listed to ensure proper assembly and prevent damage.

FAQ

Identify the **correct** service interval parameters for Harley-Davidson Dyna models? keyboard_arrow_down

Table 1 lists the recommended maintenance and lubrication intervals, with initial checks at 500 miles (800 km) and subsequent intervals at 2500 miles (4000 km) and 5000 miles (8000 km) for comprehensive service.

What procedures **documented** system architecture for troubleshooting Harley-Davidson Dyna? keyboard_arrow_down

Troubleshooting procedures for the Dyna-Glide on-board diagnostic system identify faults and store two-digit diagnostic trouble codes, with the check-engine light indicating when a fault has been set and providing a sequence of flashes to retrieve codes.

Determine the **precise** tool requirements for camshaft installation on Harley-Davidson Dyna? keyboard_arrow_down

A hydraulic press, camshaft chain tensioner tool (JIMS part No. 1283), and camshaft remover and installer (JIMS part No. 1277) are required for camshaft installation on Dyna models.

What specifications **proper** electrical values for Harley-Davidson Dyna systems? keyboard_arrow_down

Table 2 specifies electrical values, including Battery capacity at 12 volts, 19 amp hour; Alternator AC voltage output of 16-20 VAC per 1000 rpm; Stator coil resistance of 0.1-0.2 ohms; and Ignition coil primary resistance of 0.5-0.7 ohms.

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Reviews (3)

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The troubleshooting section helped me identify an issue quickly. Downloading was hassle-free, and I received a quick response to my questions via email. Highly recommend!
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This manual is a lifesaver! The detailed procedures and diagrams made my first service so easy. I had a smooth download process, and the email support was incredibly responsive!
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Rated 5 out of 5 stars