2004 Harley-Davidson FXD Dyna, Low Rider, Super Glide, Super Glide Sport, Wide Glide, Low Rider manual

Table of contents

Maintenance

1. Maintenance Schedule

   • Regular Maintenance Intervals
   • Pre-ride Inspection
   • Lubrication Points

2. Tools

   • Recommended Tools
   • Special Tools

3. Service Procedures

   • Oil and Filter Change
   • Brake Inspection
   • Tire Maintenance

Chassis

1. Frame

   • Inspection and Repair
   • Frame Specifications

2. Body Panels

   • Removal and Installation
   • Body Panel Specifications

3. Exhaust System

   • Inspection and Replacement
   • Exhaust System Specifications

Engine

1. Engine Removal/Installation

   • Step-by-step Procedure
   • Engine Mounting Points

2. Cylinder Head/Valves

   • Removal and Installation
   • Valve Clearance Adjustment

3. Cylinder/Piston

   • Inspection and Replacement
   • Piston Ring Installation

4. Crankcase/Crankshaft

   • Disassembly and Assembly
   • Crankshaft Bearing Inspection

Fuel System

1. Fuel Tank

   • Removal and Installation
   • Fuel Tank Specifications

2. Carburetor

   • Cleaning and Adjustment
   • Carburetor Specifications

3. Fuel Pump

   • Inspection and Testing
   • Fuel Pump Specifications

Starter

1. Starter Motor

   • Removal and Inspection
   • Starter Motor Specifications

2. Starter Relay

   • Testing and Replacement
   • Starter Relay Specifications

Drive

1. Primary Drive

   • Chain/Belt Adjustment
   • Primary Drive Specifications

2. Final Drive

   • Chain/Belt Inspection
   • Final Drive Specifications

Transmission

1. Transmission Removal/Installation

   • Step-by-step Procedure
   • Transmission Mounting Points

2. Gearshift Mechanism

   • Inspection and Adjustment
   • Gearshift Mechanism Specifications

3. Clutch

   • Inspection and Replacement
   • Clutch Adjustment

Electrical

1. Battery

   • Inspection and Maintenance
   • Battery Specifications

2. Charging System

   • Alternator Testing and Replacement
   • Voltage Regulator Testing

3. Ignition System

   • Coil Testing and Replacement
   • Spark Plug Inspection

4. Lighting

   • Headlight Bulb Replacement
   • Turn Signal Maintenance

5. Wiring

   • Wiring Diagrams
   • Electrical Troubleshooting

Fuel Injection

1. EFI Components

   • Overview of EFI System
   • EFI Component Specifications

2. EFI Diagnostics

   • Diagnostic Procedures
   • Common EFI Issues

Appendix

1. Technical Data

   • Specifications
   • Torque Values

2. Troubleshooting

   • Common Problems and Solutions

POLICE SERVICE SUPPLEMENT (FXDP only)

1. Maintenance

   • Police Model Specific Maintenance

2. Chassis

   • Police Model Specific Chassis Information

3. Fuel System

   • Police Model Specific Fuel System Information

4. Electrical

   • Police Model Specific Electrical Information

ELECTRICAL DIAGNOSTICS

1. Starting & Charging

   • Starting System Diagnostics
   • Charging System Diagnostics

2. Instruments

   • Instrument Cluster Diagnostics

3. TSM & TSSM

   • Turn Signal Module Diagnostics
   • Turn Signal Security Module Diagnostics

4. Engine Management (Carbureted)

   • Carbureted Engine Diagnostics

5. Engine Management (EFI)

   • EFI Engine Diagnostics

6. Wiring

   • Wiring Diagrams and Diagnostics