2001-2004 Harley-Davidson Dyna Glide FXD, FXDL, FXDX, FXDXT and FXDWG Service Manual

Technical reference for Dyna Glide models including FXD, FXDL, FXDX, FXDXT, and FXDWG. Covers maintenance, chassis, engine, fuel system, and electrical diagnostics. Part No. 99481-03A.

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Harley-Davidson Models Covered & Key Technical Specifications

Models: FXD, FXDL, FXDX, FXDXT, FXDWG Sub-models / Variants: Dyna Glide Trade Names: Dyna Glide Build Years: 2001–2004 Serial Numbers: 1HD1GEV1*3Y110000 (Example VIN format included in documentation) Technical Data:

  • Engine: 1450cc Twin Cam 88 Carbureted
  • Engine oil capacity: 2.0 liters
  • Fuel tank capacity: 5.0 gallons
  • Idle speed: 950–1050 RPM
  • Spark plug gap: 0.038–0.043 in (0.97–1.09 mm)
  • Primary chaincase capacity: 26 oz (768.9 ml)
  • Transmission lubricant capacity: 20–24 oz (591.5–709.8 ml)
  • Max sustained engine speed: 5600 RPM
  • Curb weight: 74.8 kg
Technical Specifications
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Document Number / Seller:
25247 / Daniel Davis
File Size:
29.59 MB
File Type:
PDF
Language:
English
Pages:
526
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Mar 19, 2025

Harley-Davidson Manual Features & Content Preview

Harley-Davidson Dyna Glide 2001–2004 Service Documentation

  • Covers 2001–2004 Harley-Davidson Dyna Glide FXD, FXDL, FXDX, FXDXT, and FXDWG models featuring the 1450cc Twin Cam 88 carbureted engine
  • Original OEM publication P/N 99481-03A, November 2002 edition
  • Contains 526 pages of technical specifications, chassis adjustments, drivetrain service, and electrical system diagnostics
  • Delivered as a direct download the moment payment clears
  • Full-text search finds any part number in seconds
  • Laid out for standard letter and A4 printing
  • This 2003 edition provides the baseline factory procedures for all major components and assembly maintenance for the Dyna Glide line

Service Scope and Architecture

This Harley-Davidson Dyna Glide 2001–2004 service manual organizes professional-grade technical content into eight primary sections and supplementary appendices. The documentation begins with rigorous maintenance intervals and fluid service, detailing the correct protocols for engine oil, primary chaincase lubricant, and transmission fluid changes. Readers find precise specifications for battery maintenance, brake system bleeding, and drive belt deflection adjustment, alongside comprehensive troubleshooting charts for engine, electrical, and handling irregularities.

Engine and Chassis Specifications

Specification Highlights

The 1450cc Twin Cam 88 engine maintenance section covers engine mount inspection and top-end service, including critical bore dimensions of 3.75 inches. Torque values for primary fasteners such as the fuel tank bolts (17–22 ft-lbs) and spark plugs (11–18 ft-lbs) are clearly documented in the reference tables. Cylinder head bolt torque values are documented in a multi-stage sequence, ensuring proper seating during assembly. The chassis section provides exhaustive guidance for wheel lacing, including offset dimensions for 16-inch, 19-inch, and 21-inch rims. The fuel system section covers carburetor adjustments and vacuum nipple leak testing, providing a crucial understanding of how factory workshop documentation is structured for these models.

Reference only — always consult a certified technician before performing service on this equipment. This official Harley-Davidson OEM service manual covers the 2001–2004 Dyna Glide line, documenting engine, chassis, electrical, and fuel-injection specifications for the 1450cc carbureted Twin Cam build.

Manual FAQ, Purchase & Download Details

Are wiring diagrams, electrical connector pinout references, and technical specification tables included for the primary Dyna Glide system groups? keyboard_arrow_down

Document includes comprehensive sections for the electrical system, chassis, and engine that contain wiring diagrams, connector pinout information, and technical specification tables. These resources cover the primary systems and sub-assemblies for the listed motorcycle models.

Does the table of contents provide a detailed scope of the engine, transmission, and fuel system chapters for the covered motorcycle variants? keyboard_arrow_down

Table of contents lists dedicated chapters for the engine, fuel system, and transmission that detail the internal components and sub-systems for the specified Dyna Glide models.

Can I find valve clearance references, tightening spec tables, and tolerance charts within the engine or maintenance chapters? keyboard_arrow_down

Engine and maintenance sections contain specification tables that include reference data for valve stem-to-guide clearances, ring end gaps, and other technical dimensions. These tables provide the necessary factory-recommended values for various engine and chassis components. Exploded views and assembly overviews are also included to illustrate the layout of these parts.

Is this manual available as an instant digital download in PDF format? keyboard_arrow_down

Service manual is provided as a downloadable PDF file that is compatible with most standard digital devices.

What kind of service data tables are provided for lubricant types and fluid capacities? keyboard_arrow_down

Maintenance chapter includes specification tables that detail the recommended lubricant grades and total fluid capacities for the engine, transmission, and primary chaincase. These tables serve as a quick reference for the appropriate service products and volume requirements.

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