2001-2004 Harley-Davidson Dyna Glide FXD, FXDL, FXDX, FXDXT and FXDWG Service Manual

Technical reference for Dyna Glide models including FXD, FXDL, FXDX, FXDXT, and FXDWG. Covers maintenance, chassis, engine, fuel system, and electrical diagnostics. Part No. 99481-03A.

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Document Details

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Document Number / Seller:
25247 / Daniel Davis
File Size:
29.59 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Mar 19, 2025

Models Covered & Key Technical Specifications

Expert Diagnostic Service Manual: Harley-Davidson Dyna Glide FXD, FXDL, FXDX, FXDXT, FXDWG (2001-2004) Engineering-Archive

Harley-Davidson Dyna Glide Models (99481-03A) -- 2001-2004 Structured Collection for All Dyna Glide Variants | Volume

  • Authorized Charge Quantity: 2.0 Liters is specified as the total engine oil capacity. Requirements.
  • Critical Alignment Specs: For optimal operation, 5600 RPM defines the maximum sustained engine speed Framework.
  • Operational Power Framework: For the fuel system, 17-22 ft-lbs requires the specified torque for the fuel tank mounting bolts. Benchmarks.
  • Established Throughput Data: A total of 74.8 kg signifies the operational curb weight of the motorcycle. Range.
  • Measured Gross Dimensions: The bore measures 3.75 in. to accurately define the cylinder's internal dimensions. Sequences.
  • Maximum Capacity Limits: The fuel tank holds 5.0 gallons to ensure adequate fuel supply for extended rides. Baseline.

Professional Workshop Service Manual & Technical Specifications

Expert Diagnostic Service Manual: Harley-Davidson Dyna Glide FXD, FXDL, FXDX, FXDXT, FXDWG (2001-2004) Engineering-Archive

Harley-Davidson Dyna Glide Models (99481-03A) // Reference-Category: Motorcycle / Engine Logic // Machine-Range: Engineering-Archive.

Technical Units are distributed across the following sections:

Metric Parameters Calibration-Standards
Engine Specifications 3.1
Torque Values 3.2
Service Wear Limits 3.3
Engine Oil Flow 3.4
Oil Pump Operation 3.5
Breather Operation 3.6
Oil Pressure 3.7
Top End Service 3.9
Bottom End Service 3.10

This reliable service manual documents procedures and specifications essential for maintaining and repairing your 2001-2004 Harley-Davidson Dyna Glide motorcycles (FXD, FXDL, FXDX, FXDXT, FXDWG). It covers a wide range of systems, from engine overhauls and fuel system diagnostics to electrical troubleshooting and chassis adjustments. The document includes detailed diagrams, step-by-step instructions, and critical technical data to assist technicians and owners alike in performing thorough service operations.

Electrical system documentation covers wiring diagrams, starter system, and ignition timing.

Suspension service documentation covers front and rear suspension adjustments and steering head bearings.

Disassembly instructions are documented for engine components, wheels, brakes, and fenders.

Wear limits are specified for critical engine components to ensure proper operation.

System operation descriptions cover oil flow, breather functions, and oil pressure.

This manual documents torque specifications for critical engine components to ensure proper flange face sealing.

FAQ

Assess the **critical** calibration settings keyboard_arrow_down

5600 RPM is the maximum sustained engine speed value indicated for optimal operation.

What components have **required** clearance measurements keyboard_arrow_down

1000 miles (1600 km) is the service interval for checking primary chaincase lubricant levels and condition.

Confirm the **specified** torque specifications keyboard_arrow_down

30-50 ft-lbs (40.7-68.1 Nm) is the specified torque for the rear axle nut to ensure proper assembly.

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Reviews (3)

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I found this service manual to be very detailed and user-friendly. It covers everything you need to know. The support team was also very helpful when I had questions, responding quickly to my emails. Highly recommend!
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Rated 4 out of 5 stars
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This manual is a lifesaver for anyone working on a Dyna Glide. The step-by-step instructions are super clear. Plus, the download process was incredibly smooth – I received the link in my email within minutes!