2005 Harley-Davidson Dyna Service Manual - FXD, FXDL, FXDX, FXDWG

Service manual detailing repair procedures for 2005 Harley-Davidson Dyna models FXD, FXDL, FXDX, and FXDWG. Includes diagrams and specifications.

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Document Details

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Document Number / Seller:
29375 / Mark Scott
File Size:
36.70 MB
File Type:
PDF
Language:
English
Pages:
1077
Printable:
Yes
Category:
Motorbike
Last updated / verified
May 18, 2025

Models Covered & Key Technical Specifications

2005 Harley-Davidson Dyna Service Manual: FXD, FXDL, FXDX, FXDWG Specification-Guide Original Reference | Handbook Archive.

  • Maintenance Category: 1000 mi (1600 km) interval requires inspection of critical fasteners.
  • Consumption Data: Idle speed specification is 950-1050 RPM for carbureted models.
  • Thermal Limits: Engine oil should be at normal operating temperature (230°F/110°C) for accurate pressure readings.
  • The System: The primary chain tension is checked at the tightest spot in the chain.
  • Technical Path: Headlamp alignment should be checked for proper height and lateral alignment.
  • Standard Fit Tolerances: Steering head bearings should be adjusted to a fall-away measurement of 1.0-2.0 inches (25.4-50.8 mm).

Professional Workshop Service Manual & Technical Specifications

Harley-Davidson Dyna (2005) Service Manual: Specifications & Diagrams

Maintenance-Category: Factory settings for suspension are outlined for rider's weight. Component-Focus: Carburetor idle speed is set to 950-1050 RPM. Year-Coverage: 2005 Models Covered.

Procedures

This manual details the procedures for servicing the Harley-Davidson Dyna motorcycle, covering a wide range of maintenance and repair tasks. It includes comprehensive instructions for top-end and bottom-end engine overhauls, chassis components, electrical systems, and more, ensuring proper functionality and longevity.

Technical Specifications Table

Performance-Element Technical-Path Calibration-Data
Engine Oil Capacity 3 qt. (2.4 L) Proper grade of oil for lowest temperature expected
Front Fork Oil FXDWG: 12.0 oz (0.36 L) Type E Fork Oil (Part No. HD-99884-80)
Primary Chaincase Lubricant 26 oz. (768.9 ml) Primary chain tension must be set at tightest spot
Transmission Lubricant 20-24 oz (591.5-709.8 ml) Lubricant level check via dipstick
Brake Fluid DOT 5 Silicone Level should be 1/8 in. (3.2 mm) below gasket surface

Systems and Components

Maintenance hierarchies are structured into various sections covering critical systems. Detailed information is provided on engine management, fuel systems, ignition timing, brakes, wheels, suspension, steering head bearings, and electrical components. Diagnostic procedures and troubleshooting tips are included to assist in identifying and resolving potential issues.

The manual documents torque specifications for critical fasteners to ensure proper joint separation prevention and proper assembly of components.

FAQ

What are the **recommended** diagnostic procedures for this manual? keyboard_arrow_down

The recommended diagnostic procedures involve detailed steps for identifying engine problems, including checking oil pressure, compression tests, and cylinder leakage tests.

What tools are needed for **calibrated** fluid capacity requirements? keyboard_arrow_down

For fluid capacity requirements, a 12 mm adapter for the compression gauge is needed, along with a PRO-LEVEL OIL GAUGE (Part No. HD-59000-A) for accurate oil level readings in the front fork.

Identify the **applicable** component identification for front brake calipers. keyboard_arrow_down

Front brake calipers use the same brake pad set for the front left, front right, and rear calipers, with specific tab orientations noted for proper installation.

What are the **exact** adjustment procedures for the steering head bearings? keyboard_arrow_down

The steering head bearings require adjustment of the fork stem nut and bracket pinch bolts to achieve a fall-away measurement of 1.0-2.0 inches (25.4-50.8 mm) and ensure free turning.

What are the **specific** pressure specifications for the brake system? keyboard_arrow_down

Brake fluid level for both front and rear master cylinders should be maintained 1/8 in. (3.2 mm) below the gasket surface, using only DOT 5 SILICONE BRAKE FLUID.

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Reviews (3)

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I appreciate the detailed instructions and diagrams. The download process was smooth, and the support team was very responsive when I had questions!
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Rated 5 out of 5 stars
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This manual is a lifesaver! It breaks everything down so clearly. The troubleshooting section helped me fix an issue I was having with my bike in no time.