2004-2006 Harley-Davidson Sportster XL883, XL833C, XL883L, XL883R, XL1200C, XL1200L, XL1200R service manual

2004-2006 Harley-Davidson Sportster XL883, XL833C, XL883L, XL883R, XL1200C, XL1200L, XL1200R service manual Preview image 1
2004-2006 Harley-Davidson Sportster XL883, XL833C, XL883L, XL883R, XL1200C, XL1200L, XL1200R service manual Preview image 1
2004-2006 Harley-Davidson Sportster XL883, XL833C, XL883L, XL883R, XL1200C, XL1200L, XL1200R service manual Preview image 2
2004-2006 Harley-Davidson Sportster XL883, XL833C, XL883L, XL883R, XL1200C, XL1200L, XL1200R service manual Preview image 3
2004-2006 Harley-Davidson Sportster XL883, XL833C, XL883L, XL883R, XL1200C, XL1200L, XL1200R service manual Preview image 4
2004-2006 Harley-Davidson Sportster XL883, XL833C, XL883L, XL883R, XL1200C, XL1200L, XL1200R service manual Preview image 5
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  • File Size: 22.06 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.45 Minutes
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Models Covered in this Manual

2004-2006 Harley Davidson Sportster XL883 2004-2006 Harley Davidson Sportster XL883C 2004-2006 Harley Davidson Sportster XL883L 2004-2006 Harley Davidson Sportster XL883R 2004-2006 Harley Davidson Sportster XL1200C 2004-2006 Harley Davidson Sportster XL1200L 2004-2006 Harley Davidson Sportster XL1200R

Product Information

Table of Contents

  1. General Information

    • Introduction
    • Maintenance Procedures
    • VIN Number and Location
    • Vehicle Specifications
  2. Troubleshooting

    • Diagnostic Procedures
    • Common Issues and Solutions
  3. Periodic Lubrication, Maintenance & Tune-up

    • Lubrication Points
    • Maintenance Schedules
    • Tune-up Procedures
  4. Engine Top End

    • Cylinder Head
    • Valves and Valve Springs
    • Camshaft and Timing Chain
  5. Engine Lower End

    • Crankshaft and Bearings
    • Pistons and Connecting Rods
    • Oil Pump
  6. Primary Drive, Clutch & External Shift Mechanism

    • Clutch Assembly
    • Primary Drive Components
    • External Shift Mechanism
  7. Transmission & Internal Shift Mechanism

    • Transmission Assembly
    • Gear Ratios
    • Internal Shift Mechanism
  8. Fuel, Emission Control & Exhaust Systems

    • Fuel System Components
    • Emission Control Systems
    • Exhaust System Components
  9. Electrical System

    • Wiring Diagrams
    • Electrical Components
    • Charging System
  10. Wheels, Tires & Drive Belt

    • Wheel Assembly
    • Tire Specifications
    • Drive Belt Adjustment
  11. Front Suspension & Steering

    • Fork Assembly
    • Steering Mechanism
    • Suspension Adjustments
  12. Rear Suspension

    • Shock Absorbers
    • Swingarm Assembly
    • Suspension Adjustments
  13. Brakes

    • Brake System Components
    • Brake Adjustment Procedures
    • Hydraulic Systems
  14. Body

    • Frame Components
    • Body Panels and Fittings
    • Paint and Finish
  15. Index

    • Alphabetical Listing of Topics
    • Page References
  16. Wiring Diagrams

    • Complete Electrical Schematic
    • Color-coded Diagrams
    • Component Locations

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