2004-2006 Harley-Davidson Sportster XL883, XL833C, XL883L, XL883R, XL1200C, XL1200L, XL1200R service manual

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Harley-Davidson 2004-2006 Harley-Davidson Sportster XL883, XL833C, XL883L, XL883R, XL1200C, XL1200L, XL1200R service manual manual page preview - page 1 of

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Harley-Davidson 2004-2006 Harley-Davidson Sportster XL883, XL833C, XL883L, XL883R, XL1200C, XL1200L, XL1200R service manual manual preview page 2 - thumbnail
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Document Details

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Document Number / Seller:
29636 / Daniel Sanchez
File Size:
22.06 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Estimated Download Time:
0.45 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Bike
Brand:
Harley-Davidson
Reviewed and Approved:
May 27, 2025
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Models Covered & Key Technical Specifications

  • 2004-2006 Harley Davidson Sportster XL883
  • 2004-2006 Harley Davidson Sportster XL883C
  • 2004-2006 Harley Davidson Sportster XL883L
  • 2004-2006 Harley Davidson Sportster XL883R
  • 2004-2006 Harley Davidson Sportster XL1200C
  • 2004-2006 Harley Davidson Sportster XL1200L
  • 2004-2006 Harley Davidson Sportster XL1200R
  • Harley-Davidson Sportster XL 883
  • Harley-Davidson Sportster XL 883 Custom
  • Harley-Davidson Sportster XL 883 Low
  • Harley-Davidson Sportster XL 883R
  • Harley-Davidson Sportster XL 1200
  • Harley-Davidson Sportster XL 1200 Custom
  • Harley-Davidson Sportster XL 1200 Low
  • Harley-Davidson Sportster XL 1200 Roadster

Professional Workshop Service Manual & Technical Specifications

Table of Contents

  1. General Information

    • Introduction
    • Maintenance Procedures
    • VIN Number and Location
    • Vehicle Specifications
  2. Troubleshooting

    • Diagnostic Procedures
    • Common Issues and Solutions
  3. Periodic Lubrication, Maintenance & Tune-up

    • Lubrication Points
    • Maintenance Schedules
    • Tune-up Procedures
  4. Engine Top End

    • Cylinder Head
    • Valves and Valve Springs
    • Camshaft and Timing Chain
  5. Engine Lower End

    • Crankshaft and Bearings
    • Pistons and Connecting Rods
    • Oil Pump
  6. Primary Drive, Clutch & External Shift Mechanism

    • Clutch Assembly
    • Primary Drive Components
    • External Shift Mechanism
  7. Transmission & Internal Shift Mechanism

    • Transmission Assembly
    • Gear Ratios
    • Internal Shift Mechanism
  8. Fuel, Emission Control & Exhaust Systems

    • Fuel System Components
    • Emission Control Systems
    • Exhaust System Components
  9. Electrical System

    • Wiring Diagrams
    • Electrical Components
    • Charging System
  10. Wheels, Tires & Drive Belt

    • Wheel Assembly
    • Tire Specifications
    • Drive Belt Adjustment
  11. Front Suspension & Steering

    • Fork Assembly
    • Steering Mechanism
    • Suspension Adjustments
  12. Rear Suspension

    • Shock Absorbers
    • Swingarm Assembly
    • Suspension Adjustments
  13. Brakes

    • Brake System Components
    • Brake Adjustment Procedures
    • Hydraulic Systems
  14. Body

    • Frame Components
    • Body Panels and Fittings
    • Paint and Finish
  15. Index

    • Alphabetical Listing of Topics
    • Page References
  16. Wiring Diagrams

    • Complete Electrical Schematic
    • Color-coded Diagrams
    • Component Locations

FAQ

Is this manual suitable for beginners? keyboard_arrow_down

Yes, this Harley-Davidson manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Bike maintenance and repair.

What file format will I receive? keyboard_arrow_down

You will receive this manual as a ZIP file (22.06 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase? keyboard_arrow_down

You'll receive instant access to your Harley-Davidson Bike manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual? keyboard_arrow_down

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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Reviews (4)

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I had a question about the manual, and customer support responded within hours. The entire process was smooth and professional.
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The download link was sent promptly to my email, and the manual is incredibly helpful. Highly recommend!
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Rated 5 out of 5 stars
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New
This service manual is a must-have for anyone with a Harley-Davidson Sportster. The detailed sections make maintenance a breeze!