2004-2006 Harley-Davidson Sportster XL883/XL1200 Service Manual

This comprehensive Sportster manual provides full coverage for XL883, XL883C, XL883L, XL883R, XL1200C, XL1200L, XL1200R models from 2004-2006. Includes maintenance, tune-up, and overhaul procedures.

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Document Details

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Document Number / Seller:
29636 / Daniel Sanchez
File Size:
22.06 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
May 27, 2025

Models Covered & Key Technical Specifications

Harley-Davidson Sportster Manual: 2004-2006 XL883, XL883C, XL883L, XL883R, XL1200C, XL1200L, XL1200R Service Manual 2004-2006 Harley-Davidson Sportster Service Collection | Archive

  • Technical Resolution Data: 1200 dpi establishes the maximum print output Architecture.
  • Specific Temperature Range: For optimal operation, 15-30C defines the environmental limit Framework.
  • Essential Power Rating: 450 W -- signifies the active printing consumption Threshold.
  • Advanced Memory Capacity: The formatter board requires 64 MB for standard operation Logic.
  • Core Speed Performance: Maximum throughput reaches 25 ppm Parameters.
  • Documented System Architecture: The EFI system supports 96 octane fuel delivery Standards.

Professional Workshop Service Manual & Technical Specifications

Essential Engineering Installation Manual: Harley-Davidson Sportster XL883, XL883C, XL883L, XL883R, XL1200C, XL1200L, XL1200R service manual Repair-Index

Operational-Framework: 2004-2006 Harley-Davidson Sportster // Reference-Category: Motorcycle / Sportster Logic // Operational-Framework: Service Manual.

Metric Value Calibration-Standards
Overall Length 90.1 in. (2288 mm) -
Dry Weight 553 lb. (250 kg) -
Fuel Tank Capacity 3.3 gal. (12.5 L) -

Reference chapters include:

  • Chapter One: General Information
  • Chapter Two: Troubleshooting
  • Chapter Three: Periodic Lubrication, Maintenance & Tune-up
  • Chapter Five: Engine Lower End
  • Chapter Six: Primary Drive, Clutch & External Shift Mechanism

Assembly instructions are detailed for the engine top and bottom end components. Hydraulic schematics are included for the braking system. Steering component information is provided for safe handling. Inspection guidelines are provided for all major service intervals. Alignment specifications are included for wheel and chain components. This manual covers all aspects of maintenance and repair, ensuring proper operation and longevity of your Sportster motorcycle.

This manual documents torque specifications for critical engine components to ensure proper clamp load consistency.

FAQ

What does the **exact** assembly sequence entail? keyboard_arrow_down

Specific assembly procedures are detailed in sequential chapters, beginning with engine top-end components and progressing through the lower end, transmission, and electrical systems.

Reference the **specific** service interval parameters. keyboard_arrow_down

Periodic maintenance intervals are outlined in Table 1, covering everything from pre-ride inspections to 25,000-mile service, ensuring your motorcycle remains in top condition.

What are the **designated** system architecture? keyboard_arrow_down

The manual details system architecture for the engine, transmission, brakes, electrical components, fuel system, and suspension, providing comprehensive diagnostic and repair guidance.

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Reviews (4)

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I had a question about the manual, and customer support responded within hours. The entire process was smooth and professional.
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The download link was sent promptly to my email, and the manual is incredibly helpful. Highly recommend!
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Rated 5 out of 5 stars
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New
This service manual is a must-have for anyone with a Harley-Davidson Sportster. The detailed sections make maintenance a breeze!