1959-1969 Harley-Davidson Sportster Service Manual
Harley-Davidson Sportster technical guide detailing engine, chassis, transmission, and electrical systems with part numbers and procedures for the XL, XLH, XLCH (1959–1969) models.
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Models Covered & Key Technical Specifications
Harley-Davidson Sportster (99484-69) Manual: Harley-Davidson Sportster Service Manual 1959-1969 (247 P.) Detailed Index | Sportster Series Toolkit.
- Calibrated Displacement Data: 883 cubic centimeters (53.9 cu in) is established at the engine piston chamber architecture Topology.
- Measured Horsepower Rating: For optimal performance, 55 hp at 6,300 rpm yields maximum engine output configuration Matrix.
- Core Torque Specification: 52 lb-ft at 3,800 rpm -- specifies the crankshaft power delivery threshold Standards.
- Rated Compression Ratio: The cylinder combustion chamber requires 9.0:1 for fuel ignition sequence Logic.
- Calibrated Fuel Capacity: Tank volume maintains 2.2 US gallons (U.S. Gallons) as operational fuel reserve Margin.
- Nominal Oil Tank Volume: The engine lubrication system corresponds to 3 quarts (U.S. Quarts) storage capacity Protocol.
Professional Workshop Service Manual & Technical Specifications
Advanced Specification Calibration Manual: Harley-Davidson Sportster Service Manual 1959-1969 (247 P.) Service-Catalog
Reference-Category: Harley-Davidson Sportster XL, XLH, XLCH (1959–1969) // Performance-Values: Motorbike / Engine Logic // Design-Core: Service Manual.
| Specification | Rating | Validation-Data |
|---|---|---|
| Wheel Base | 56-1/2 in. (1966) | 57 in. (1967) |
| Overall Length | 87 in. (1966) | 89 in. (1967) |
| Capacities | 4.0 US gal (XLH) | 2.2 US gal (XLCH) |
| Engine Horsepower | 42 HP | 45 HP |
The documentation is partitioned into the following major sections: Product, Chassis, Engine, Transmission, and Electrical systems, each covering various components and procedures. This manual provides essential technical information, including exploded views, specifications, and maintenance intervals to assist in the servicing of your Harley-Davidson Sportster.
Repair information is provided for
engine specifications, lubrication, checking and changing oil, and general engine details. The document includes coverage of clutch systems, starter clutch, and gear shift mechanisms. Brake system specifications are included for front and rear brakes, including adjustment and inspection procedures. Safety procedures are documented for prevention of common issues and general servicing. Fluid capacities are listed for engine oil and transmission oil.
This manual documents torque specifications for engine components to ensure proper seal compression uniformity.
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