1959-1966 Honda CB92/CA95 Series Service Manual

This manual covers the Honda CB92, CS92, CB95, CA95 models for motorcycle maintenance, overhaul, and repairs. It includes engine, chassis, electrical equipment, and maintenance procedures. PN: C177

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Honda Models Covered & Key Technical Specifications

Models: Honda CB92, CS92, CB95, CA95, Honda 125, Honda 150
Sub-models / Variants: Standard, Super Sport, Racing Kit, 2-cylinder overhead cam
Build Years: 1959–1966
Serial Numbers: C92, C95
Technical Data:

  • Engine type: 4-cycle twin-cylinder overhead cam
  • Wheelbase: 1,245 mm
  • Ground clearance: 130 mm
  • Dry weight: 120 lbs
  • Overall length: 1,900 mm
  • Overall width: 1,200 mm
  • Overall height: 955 mm
  • Cylinder head nut torque: 10–15 ft-lbs
Technical Specifications
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Document Number / Seller:
30519 / Harold Lewis
File Size:
44.39 MB
File Type:
PDF
Language:
English
Pages:
175
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Apr 14, 2026

Honda Manual Features & Content Preview

Honda CB92/CA95 1959–1966 Technical Scope

  • Covers 1959–1966 Honda CB92, CS92, CB95, and CA95 series motorcycles, including technical service documentation for the 125 and 150 engine variants
  • Original OEM publication, Form 622301, dated January 31, 1963
  • Contains 104 detailed technical figures, exploded-view diagrams, and gear ratio reference tables for standard and performance configurations
  • Delivered as a direct download the moment payment clears
  • Full-text search finds any part number in seconds
  • Laid out for standard letter and A4 printing
  • This 175-page service manual is the foundational factory technical reference for the classic Honda twin-cylinder series, documenting engine, chassis, and electrical system specifications not found in later owner publications

Component and System Documentation

The 1959–1966 Honda CB92 and CA95 service manual provides a systematic breakdown of the engine, chassis, and electrical architecture. It maps out engine removal, cylinder head and cam chain assembly, crankshaft configuration, and the transmission/kick starter mechanism, along with specific lubrication and carburetor tuning data for the Super Sport and Standard models. The document further details the front fork design, rear suspension assemblies, and front/rear brake panel mechanics to assist in the identification and servicing of original components.

Engine and Chassis Specifications

This publication features technical tables for gear ratios, carburetor jet sizes, and engine bolt torques. The Honda CB92/CA95 service manual documents tightening torque for cylinder head stud nuts at 10–15 ft-lbs. Intake valve clearance is determined by the manufacturer's specified engine data. The Honda 125 engine oil capacity is defined within the lubrication section of the manual. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. how factory workshop documentation is structured.

An official 175-page Honda OEM service manual covering the 1959–1966 CB92, CS92, CB95, and CA95 series, documenting mechanical, chassis, and electrical specifications for these classic overhead-cam twin-cylinder motorcycles.

Manual FAQ, Purchase & Download Details

Does this service manual include specific chapters for engine, chassis, and electrical equipment maintenance? keyboard_arrow_down

Document is organized into 9 chapters that cover systems including the engine, chassis components, and electrical equipment.

What information regarding wiring diagrams and electrical system references is contained in the manual? keyboard_arrow_down

Manual contains dedicated wiring diagrams for the covered models. It also includes electrical equipment chapters that describe components such as the battery, charging system, and ignition system.

Which sections provide component breakdown references or exploded views for the internal systems? keyboard_arrow_down

Document includes various exploded views, such as the cam chain system illustration, to provide visual component breakdown references.

Can I verify the publication details or edition information for this Honda motorcycle service manual? keyboard_arrow_down

Manual is identified by the publication date of January 31, 1963. It contains a preface and content pages outlining the coverage for the specified Honda 125 and 150 motorcycle series.

Is there a section within the document that lists technical data, such as dimensions, torque specifications, and limits? keyboard_arrow_down

Final sections of the manual include comprehensive technical data chapters. These areas contain tables for dimensions and limits as well as references for torque specifications. These specification tables provide technical data relevant to the covered motorcycle models.

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