1959-1966 Honda CB92/CA95 Series Service Manual

This manual covers the Honda CB92, CS92, CB95, CA95 models for motorcycle maintenance, overhaul, and repairs. It includes engine, chassis, electrical equipment, and maintenance procedures. PN: C177

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Document Details

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Document Number / Seller:
30519 / Harold Lewis
File Size:
44.39 MB
File Type:
PDF
Language:
English
Pages:
175
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Dec 26, 2025

Models Covered & Key Technical Specifications

Honda CB92/CA95 (C177) Motorcycle Service Manual: 1959-1966

Covers CB92, CS92, CB95, CA95 — maintenance, overhaul, and repairs of engine, chassis, electrical equipment, and maintenance procedures. Technical Documentation | Motorcycle Package.

  • Nominal Form Factor: 1900 mm establishes the overall length of the vehicle.
  • Prescribed Output Quality: 1200 mm indicates the overall width specification for the motorcycle.
  • System Technical Data: 955 mm defines the overall height of the motorcycle.
  • Technical Unit Dimensions: The wheelbase requires 1,245 mm of space for standard operation.
  • Standard Unit Dimensions: For optimal stability, 130 mm is the minimum ground clearance.
  • Defined Unit Dimensions: The total dry weight reaches 120 lbs.

Professional Workshop Service Manual & Technical Specifications

Honda CB92/CA95 (C177) Motorcycle Service Manual: 1959-1966

Engineering-Base: 1959-1966 Motorcycle Models // Performance-Values: 125 / 150 Logic // System-Identifier: Maintenance & Repair Procedures.

Assessment-Parameter Parameters Framework
Engine Serial Number C92E - 0 23-57
Frame Serial Number C92 - 60 3571

The repository is divided into 9 chapters, including engine, chassis, electrical equipment, and maintenance. The document includes coverage of engine replacement, cylinder head service, and carburetor adjustments. Brake system specifications are included for rear and front brakes. Safety procedures are documented for various components. Fluid capacities are listed throughout the technical data section. Tool requirements are listed in the service tools section.

This manual documents torque specifications for engine and frame components to ensure proper seal compression uniformity.

Engine Systems & Procedures Manual: Honda CB92/CA95 Reference: 1959-1966 Workshop Manual

This manual details the engine, including components like the crankshaft, connecting rod, and pistons. It covers engine dismantling and assembly procedures. Brake system specifications are included for both front and rear brakes. Safety procedures related to electrical systems are documented. Fluid capacities for various systems are provided. Specific tool requirements for complex procedures are outlined.

Chassis Systems & Procedures Manual: Honda CB92/CA95 Reference: 1959-1966 Workshop Manual

This section covers the chassis, including front fork, front and rear suspension, and wheels. Detailed procedures for dismantling and assembling these components are provided. Electrical system specifications are included for the battery and charging system. Safety precautions for working with the electrical system are outlined. Fluid specifications are present in the lubrication section. Special tools for frame repair are listed.

Electrical Equipment Systems & Procedures Manual: Honda CB92/CA95 Reference: 1959-1966 Workshop Manual

The manual covers the electrical equipment, such as the battery, charging system, and ignition system. It includes wiring diagrams and troubleshooting for electrical issues. Safety procedures for the ignition system are detailed. Component specifications for the electrical system are present. Necessary tools for electrical repairs are identified.

Adjustments and Service Systems & Procedures Manual: Honda CB92/CA95 Reference: 1959-1966 Workshop Manual

This part of the manual focuses on adjustments and service procedures for various systems, including ignition timing, carburetor, clutch, and brakes. It provides guidelines for maintaining optimal performance and longevity. Safety warnings related to adjustments are emphasized. Component specifications relevant to adjustments are included. Tools required for adjustments are listed.

Periodical Maintenance Systems & Procedures Manual: Honda CB92/CA95 Reference: 1959-1966 Workshop Manual

This section outlines the routine maintenance schedule for the motorcycle. It details actions to be taken at specific intervals to ensure reliability. Safety recommendations for maintenance tasks are provided. Component specifications are referenced for maintenance checks. Tools needed for routine maintenance are identified.

FAQ

Reference the **specified** tool requirements keyboard_arrow_down

Special tools referred to in this manual include the T-Handle fore head driver, the valve seat cutters, and the clutch center retainer set ring, among others, listed starting on page 148.

What are the **essential** electrical values keyboard_arrow_down

6 volts is the capacity of the battery, with a 11 ampere hours rating.

Specify the **correct** calibration settings keyboard_arrow_down

0.3-0.4 mm (0.012-0.016") is the gap for the contact breaker points.

What is the **documented** clearance measurements keyboard_arrow_down

0.012" (0.03 mm) is the maximum allowable amount for crank shaft run-out.

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Reviews (2)

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The manual is incredibly detailed and easy to follow. I received quick support when I had questions, which made everything smoother. Great resource!
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This manual has been a lifesaver for maintaining my C95. The download process was seamless, and the email with the link arrived promptly. Highly recommend!