1959-1966 Honda CB92/CA95 Series Service Manual

This manual covers the Honda CB92, CS92, CB95, CA95 models for motorcycle maintenance, overhaul, and repairs. It includes engine, chassis, electrical equipment, and maintenance procedures.

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Honda Models Covered & Key Technical Specifications

Models: Honda CB92, CS92, CB95, CA95, Honda 125, Honda 150

Sub-models / Variants: Standard, Super Sport, Racing Kit, 2-cylinder overhead cam

Model Years: 1959–1966

Serial Numbers: C92, C95

Technical Data:

  • Engine type: 4-cycle twin-cylinder overhead cam

  • Wheelbase: 1,245 mm

  • Ground clearance: 130 mm

  • Dry weight: 120 lbs

  • Overall length: 1,900 mm

  • Overall width: 1,200 mm

  • Overall height: 955 mm

  • Cylinder head nut torque: 10–15 ft-lbs

Technical Specifications
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Document Number / Seller:
30519 / Harold Lewis
File Size:
44.39 MB
File Type:
PDF
Language:
English
Pages:
175
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Jun 3, 2026

Honda Manual Features & Content Preview

Honda CB92/CA95 1959–1966 Technical Scope

  • Covers 1959–1966 Honda CB92, CS92, CB95, and CA95 series motorcycles, including technical service documentation for the 125cc and 150cc engine variants
  • 175-page original OEM publication (Form 622301, PN: C177, dated January 31, 1963)
  • Contains 104 detailed technical figures, exploded-view diagrams, and gear ratio reference tables for standard and performance configurations
  • Delivered as an instant download the moment your payment clears
  • Full-text searchable PDF format to locate exact part numbers in seconds
  • Laid out for clear standard letter and A4 workshop printing

Component and System Documentation

This reference is the foundational factory blueprint for the classic Honda twin-cylinder series. It provides a systematic breakdown of the engine, chassis, and electrical architecture. You get direct access to the original mapping for engine removal, cylinder head teardown, and cam chain assembly. It explicitly covers crankshaft configurations alongside the transmission and kick-starter mechanisms. Need specific lubrication guidelines or carburetor tuning data for the Super Sport and Standard models? It is all here. The document further details the front fork design, rear suspension assemblies, and front/rear brake panel mechanics to help you accurately identify and service original components. With the instant download format, you can pull up these exact factory schematics on your shop tablet right now without waiting for shipping.

Engine and Chassis Specifications

Precision matters when maintaining vintage motorcycles. This publication delivers the exact technical tables for carburetor jet sizes, baseline settings, and critical engine bolt torques. For example, the manual directly documents the tightening torque for cylinder head stud nuts at 10–15 ft-lbs. Intake valve clearance is determined by the manufacturer's specified engine data, and the Honda 125 engine oil capacity is clearly defined within the lubrication section. Remember that working on vintage engines requires strict attention to detail; always verify your planned procedures against this original factory data and maintain standard workshop safety protocols before putting a wrench to the engine block. All service data shown serves to preserve these classic machines with absolute historical accuracy. Discover more about how factory workshop documentation is structured.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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