1959-1966 Honda CB92/CA95 Series Service Manual
This manual covers the Honda CB92, CS92, CB95, CA95 models for motorcycle maintenance, overhaul, and repairs. It includes engine, chassis, electrical equipment, and maintenance procedures. PN: C177
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Sample pages from the 1959-1966 Honda CB92/CA95 Series Service Manual manual
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Honda Models Covered & Key Technical Specifications
Models: Honda CB92, CS92, CB95, CA95, Honda 125, Honda 150
Sub-models / Variants: Standard, Super Sport, Racing Kit, 2-cylinder overhead cam
Build Years: 1959–1966
Serial Numbers: C92, C95
Technical Data:
- Engine type: 4-cycle twin-cylinder overhead cam
- Wheelbase: 1,245 mm
- Ground clearance: 130 mm
- Dry weight: 120 lbs
- Overall length: 1,900 mm
- Overall width: 1,200 mm
- Overall height: 955 mm
- Cylinder head nut torque: 10–15 ft-lbs
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Honda CB92/CA95 1959–1966 Technical Scope
- Covers 1959–1966 Honda CB92, CS92, CB95, and CA95 series motorcycles, including technical service documentation for the 125 and 150 engine variants
- Original OEM publication, Form 622301, dated January 31, 1963
- Contains 104 detailed technical figures, exploded-view diagrams, and gear ratio reference tables for standard and performance configurations
- Delivered as a direct download the moment payment clears
- Full-text search finds any part number in seconds
- Laid out for standard letter and A4 printing
- This 175-page service manual is the foundational factory technical reference for the classic Honda twin-cylinder series, documenting engine, chassis, and electrical system specifications not found in later owner publications
Component and System Documentation
The 1959–1966 Honda CB92 and CA95 service manual provides a systematic breakdown of the engine, chassis, and electrical architecture. It maps out engine removal, cylinder head and cam chain assembly, crankshaft configuration, and the transmission/kick starter mechanism, along with specific lubrication and carburetor tuning data for the Super Sport and Standard models. The document further details the front fork design, rear suspension assemblies, and front/rear brake panel mechanics to assist in the identification and servicing of original components.
Engine and Chassis Specifications
This publication features technical tables for gear ratios, carburetor jet sizes, and engine bolt torques. The Honda CB92/CA95 service manual documents tightening torque for cylinder head stud nuts at 10–15 ft-lbs. Intake valve clearance is determined by the manufacturer's specified engine data. The Honda 125 engine oil capacity is defined within the lubrication section of the manual. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. how factory workshop documentation is structured.
An official 175-page Honda OEM service manual covering the 1959–1966 CB92, CS92, CB95, and CA95 series, documenting mechanical, chassis, and electrical specifications for these classic overhead-cam twin-cylinder motorcycles.
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