1973-1990 Johnson Evinrude 2 hp-40 hp outboard repair manual

1973-1990 Johnson Evinrude 2 hp-40 hp outboard repair manual Preview image 1
1973-1990 Johnson Evinrude 2 hp-40 hp outboard repair manual Preview image 1
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1973-1990 Johnson Evinrude 2 hp-40 hp outboard repair manual Preview image 5
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  • File Size: 36.45 MB
  • File Type: RAR
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.75 Minutes
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Models Covered in this Manual

1-cylinder models:

  • 2 hp
  • 2.5 hp
  • 3 hp
  • 3.5 hp
  • 4 hp
  • 4.5 hp
  • 5 hp
  • 6 hp
  • 7 hp

2-cylinder models:

  • 4 hp
  • 4 Excel
  • 4 Ultra
  • 4 Deluxe
  • 5 hp
  • 6 hp
  • 7.5 hp
  • 8 hp
  • 9.5 hp
  • 9.9 hp
  • 15 hp
  • 18 hp
  • 20 hp
  • 25 hp
  • 28 hp
  • 30 hp
  • 35 hp
  • 40 hp

Production/model years: 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990.

Product Information

Table of Contents

GENERAL INFORMATION

  1. Introduction
  2. Safety Precautions
  3. Specifications

TOOLS AND TECHNIQUES

  1. Required Tools
  2. Measurement Techniques

TROUBLESHOOTING

  1. General Troubleshooting
  2. Engine Troubleshooting
  3. Electrical Troubleshooting

LUBRICATION, MAINTENANCE AND TUNE-UP

  1. Lubrication
  2. Maintenance Schedule
  3. Complete Winterization
  4. Engine Decarbonizing
  5. Spark Plug Service
  6. Carburetor Adjustments
  7. Ignition Timing
  8. Engine Synchronization

ENGINE SYNCHRONIZATION AND LINKAGE ADJUSTMENTS

  1. Synchronizing Dual Carburetors
  2. Synchronizing Triple Carburetors
  3. Synchronizing Quadruple Carburetors
  4. Linkage Adjustments

FUEL SYSTEM

  1. Fuel Pump Service
  2. Carburetor Service
  3. Fuel Tank and Lines
  4. Fuel Filter and Water Separator

ELECTRICAL SYSTEM

  1. Battery Service
  2. Charging System
  3. Ignition System
  4. Starter Motor
  5. Lighting System

POWER HEAD

  1. Power Head Removal
  2. Cylinder Head Service
  3. Crankshaft Service
  4. Piston and Connecting Rod Service

GEARCASE

  1. Gearcase Disassembly
  2. Gearcase Inspection
  3. Gearcase Reassembly

AUTOMATIC REWIND STARTERS

  1. Rewind Starter Service
  2. Starter Rope Replacement

ELECTRIC MOTORS

  1. Electric Motor Types
  2. Electric Motor Maintenance

INDEX

WIRING DIAGRAMS


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