1983 Honda VT500 Custom Service Manual

Full service documentation for the 1983 Honda VT500 Custom, covering maintenance, repair, and technical data to keep your motorcycle running smoothly. Publication Part No. 61303-MR7-610

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Document Details

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Document Number / Seller:
29647 / Joseph Cooper
File Size:
131.96 MB
File Type:
PDF
Language:
English, French, German
Printable:
Yes
Estimated Download Time:
2.7 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Motorcycle
Brand:
Honda
Reviewed and Approved:
May 24, 2025
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Models Covered & Key Technical Specifications

Operational Calibration Operator's Manual: Motorcycle Honda VT500 Custom Repair Manual, 1983 edition Reference-Archive

Structured Documentation | Series Section.

  • Authorized Fluid Capacity: 2.4 Liter is standardized to the standard engine oil capacity Benchmarks.
  • Critical System Fill: For optimal operation, 3.0 Liter is rated at the maximum crankcase oil capacity Range.
  • Operational Assembly Gap: The crankshaft bearing gap sets the standard clearance Requirements.
  • Established Ambient Limits: For safe operation, 40°C defines the optimal operating temperature Baseline.
  • Measured Dimensional Limits: The valve clearance defines the acceptable operational range Parameters.
  • Maximum Locking Torques: The cylinder head bolts require 35-45 N·m to achieve proper torque Threshold.

Professional Workshop Service Manual & Technical Specifications

Operational Calibration Operator's Manual: Motorcycle Honda VT500 Custom Repair Manual, 1983 edition Reference-Archive

Performance-Values: Honda VT500 Custom // Product-Line: Motorcycle / Standard Logic // Performance-Values: 1983 edition.

Technical Specs Table (TOP)

Metric Rating Framework
Engine Oil Capacity 2.4 Liter DLX2,049
Crankcase Oil Capacity 3.0 Liter 3000,000
Max. Power Output 47 kW (63.9 PS)/9,000 min-1 9000,000
Max. Torque 70 N-m (7.1 kgf-m)/7,000 min-1 7000,000
Compression Ratio 9.2:1 920000

Table of Contents Summary Block

Maintenance guidelines are included for basic inspections and component replacements. OEM guidelines are included for proper assembly and disassembly procedures. Transmission service information covers clutch and gearshift linkage. HVAC system procedures are included for cooling system maintenance. Torque specifications are documented for critical fasteners to ensure safe operation.

Introduction

This manual provides comprehensive guidance for the maintenance, troubleshooting, and repair of the 1983 Honda VT500 Custom motorcycle. It is intended for use by trained technicians and experienced owners.

Routine Maintenance

Maintenance guidelines are included for all scheduled service intervals, including fluid changes, filter replacements, and general inspections. This section ensures your VT500 Custom remains in peak operating condition.

Engine and Drivetrain Service

Detailed procedures cover engine removal and installation, clutch service, and gearshift linkage adjustments. The manual explains each step with clarity for accurate repairs.

Electrical System

This section outlines the motorcycle's electrical system, including ignition, charging, and lighting components. Troubleshooting tips are provided for common electrical issues.

Frame and Suspension

Information on front and rear suspension, steering, and braking systems is included. Proper adjustment and maintenance are crucial for a safe and comfortable ride.

This manual also documents torque specifications for critical engine and chassis components to ensure proper pressure slip prevention.

FAQ

Assess the **critical** calibration settings for optimal performance. keyboard_arrow_down

35 mm is the standard for the clutch free play specification.

What components **required** clearance measurements are detailed in this manual? keyboard_arrow_down

0.05 mm is the service limit for the camshaft runout.

Confirm the **specified** torque specifications for key components. keyboard_arrow_down

115 N·m (11.7 kgf-m, 85 ft-lb) is the maximum torque for the rear wheel hub nut on pages 16-17.

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Reviews (2)

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New
I found this manual to be very comprehensive. It covers everything from basic maintenance to troubleshooting complex issues. I appreciated the quick email response when I had a question about the download. Definitely a must-have for any VT500C owner!
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New
This service manual is incredibly detailed and makes maintenance a breeze. The diagrams are clear and easy to follow, which really helps when working on my bike. Plus, the download process was smooth and I received the manual link in my email almost instantly! Highly recommend it!