1992-1996 Honda CR250R Service Manual

Technician-level documentation for complete engine, transmission, suspension, and brake service. Covers cylinder head decarbonizing, RC valve adjustment, crankshaft removal, and shock absorber maintenance with detailed specifications.

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Honda Models Covered & Key Technical Specifications

Models: Honda CR250R (1992–1996)

Model Years: 1992, 1993, 1994, 1995, 1996

Technical Data:

  • Engine displacement: 249.3 cm³ (15.2 cu-in)

  • Engine type: Single cylinder, inclined 5° from vertical

  • Compression ratio: 8.7:1

  • Fuel tank capacity: 7.5 liters (2.0 US gal)

  • Coolant capacity: 1.10–1.15 liters

  • Transmission: 5-speed constant mesh

  • Lubrication system: Fuel/oil mix (32:1)

  • Ignition system: CDI

Technical Specifications
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Document Number / Seller:
25430 / Mary Morris
File Size:
32.63 MB
File Type:
PDF
Language:
English
Pages:
244
Printable:
Yes
Category:
ATV
Last updated / verified
Jun 2, 2026

Honda Manual Features & Content Preview

Honda CR250R (1992–1996) Official Service Manual

  • Official Honda OEM publication covering 1992–1996 liquid-cooled two-stroke CR250R models
  • Instant download available immediately upon checkout
  • Features 47 exploded-view diagrams and 66 torque specification tables for precise reference
  • Fully searchable, indexed PDF formatted for standard Letter and A4 printing
  • Stored securely in your account for lifetime retrieval

Factory Engine and Chassis Specifications

This 244-page manual is the definitive reference for the evolution of the CR250R chassis and RC Valve assembly. It equips technicians and serious DIYers with the exact factory data needed for engine removal, cylinder head servicing, and transmission overhauls. Need to rebuild the liquid-cooled powertrain or tune the suspension? This guide delivers straightforward specifications without the fluff. Because the manual is an instant download, you can pull up the exact page you need on a shop tablet right at your workbench.

Reference Data and Clearances

The documentation includes precise torque values for every engine, frame, and brake fastener. You will find essential reference data for carburetor tuning across varying altitudes, fuel mixing ratios, and cooling system protocols. To accurately assess engine health, the manual specifies exact cylinder-to-piston clearances and ring gap limits. It also features comprehensive wiring harnesses and cable routing guides for all years in this series. Please note that high-performance two-stroke maintenance requires specific expertise; always ensure you have the proper training and standard shop tools before working on these systems to prevent personal injury or equipment damage.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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