2002-2004 Honda CR250R Motorcycle Service Manual

Diagnostic procedures and component service for CR250R models, covering fuser assembly, paper path, and imaging procedures plus diagnostic flowcharts. Ref: 61012-KZ3-A00

4.5starstarstarstarstar_half(4)
visibility Preview Available
Honda 2002-2004 Honda CR250R Motorcycle Service Manual manual page preview - page 1 of 277

Sample pages from the 2002-2004 Honda CR250R Motorcycle Service Manual manual

Honda 2002-2004 Honda CR250R Motorcycle Service Manual manual preview page 1 - thumbnail
Honda 2002-2004 Honda CR250R Motorcycle Service Manual manual preview page 3 - thumbnail
Honda 2002-2004 Honda CR250R Motorcycle Service Manual manual preview page 5 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$14.90 (incl. VAT) Instant Download / No Shipping Fees
2 sold in the last 30 days
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
25441 / Nancy Sanchez
File Size:
34.94 MB
File Type:
PDF
Language:
English
Pages:
277
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Jul 7, 2025

Models Covered & Key Technical Specifications

Honda CR250R (2002-2004) Service Manual

Diagnostic procedures and component service for CR250R models | Series Manual Vault

  • Certified Tank Capacity: 7.7 liter is rated at 2.0 US gallons Architecture.
  • General Clearance Data: For optimal operation, 315 mm supports the front suspension travel Topology.
  • Design Power Rating: 249.3 cm³ -- signifies the engine displacement standards.
  • Engineered Working Temperature: The cooling system supports liquid-cooled operation Bounds.
  • Verified Component Weight: The dry weight requires 96.5 kg Parameters.
  • Factory Fill Levels: The fuel tank capacity achieves 7.7 liter Norms.

Professional Workshop Service Manual & Technical Specifications

Honda CR250R (2002-2004) Service Manual: Honda CR250R Essential Service Manual: 2002-2004 Repair-Index

Model-Specs: CR250R (2002-2004) // Architecture-Focus: Motorcycle / Engine Logic // Documentation-Type: Workshop Manual.

Assessment-Element Baseline Context
Carburetor Model TMX 11B Standard
Main Jet Size #380 Specific Tuning
Fuel Capacity 7.7 L Baseline Reservoir
Engine Displacement 249.3 cm³ Standard
Dry Weight 96.5 kg Unit Specified
Front Suspension Travel 281 mm Baseline Measurement

Engineering chapters address:

Engine Lubrication & Maintenance

This section details proper lubrication procedures for engine components, including oil changes and recommended oil types. It also covers maintenance schedules to ensure optimal performance and longevity.

Fuel System & Carburetor Service

Covers detailed steps for carburetor removal, disassembly, cleaning, and adjustment for both standard and altitude-tuning scenarios. Includes jet needle and pilot screw specifications.

Cooling System Diagnostics

Provides procedures for checking coolant levels, radiator cap pressure, and recommended antifreeze. Details radiator and water pump servicing.

Front & Rear Suspension Maintenance

Includes inspection and servicing of front forks, rear shock absorbers, swingarms, and linkage components. Covers oil levels, spring rates, and bearing checks.

Chassis, Electrical & Frame Components

Details maintenance for chassis components, electrical systems, lighting, and frame integrity, ensuring all parts are correctly installed and torqued.

Properly calling for proper adjustments to ensure optimal performance and safety. Tool requirements are listed for various procedures, facilitating efficient and accurate repairs. Installation guidelines are provided for critical components like the engine and suspension systems. OEM guidelines are included for all assembly steps to maintain factory specifications. Transmission service information covers clutch, gearbox, and related linkage maintenance. Torque specifications are meticulously documented for every fastener to ensure secure and reliable assembly.

FAQ

What **necessary** procedures are required for the engine's electrical values? keyboard_arrow_down

100 V minimum ignition coil peak voltage is required for engine electrical system diagnostics.

Determine the **recommended** calibration settings for the carburetor. keyboard_arrow_down

For optimal performance, the standard settings include a 15.0 mm float level and a 1-1/2 turns out air screw initial opening.

What **calibrated** specifications are provided for clearance measurements? keyboard_arrow_down

0.05 mm (0.002 in) is the service limit for cylinder head warpage, ensuring proper sealing and function.

Check the **applicable** torque specifications for the rear brake system. keyboard_arrow_down

127 N·m (13.0 kgf-m, 94 lb-ft) is the specified torque for the rear axle nut to ensure secure wheel assembly.

What does the **exact** safety precautions section mention regarding tire pressure? keyboard_arrow_down

100 kPa (1.0 kgf/cm², 15 psi) is the recommended cold tire pressure for both front and rear wheels for safe operation.

Customer Reviews

Read what our customers say about this Honda Motorcycle manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (4)

Avatar
New
This manual covers everything you need to know about the CRZ50N. The support team was very professional and responsive when I reached out. Definitely worth the investment!
Avatar
New
The step-by-step procedures are clearly outlined, making it perfect for beginners. Customer support was quick to respond when I had a question about the manual. Very satisfied!
Avatar
New
I found the troubleshooting tips particularly helpful. The download link arrived in my email promptly after purchase. Great service overall!
Avatar
New
This manual is incredibly comprehensive and easy to follow. The download process was smooth, and I received the link almost instantly! Highly recommend for anyone looking to maintain their bike.