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1987-2007 Kawasaki KLR 500, KLR 650 motorcycle service manual Preview image 1
1987-2007 Kawasaki KLR 500, KLR 650 motorcycle service manual Preview image 2
1987-2007 Kawasaki KLR 500, KLR 650 motorcycle service manual Preview image 3
1987-2007 Kawasaki KLR 500, KLR 650 motorcycle service manual Preview image 4
1987-2007 Kawasaki KLR 500, KLR 650 motorcycle service manual Preview image 5
1987-2007 Kawasaki KLR 500, KLR 650 motorcycle service manual Preview image 6

1987-2007 Kawasaki KLR 500, KLR 650 motorcycle service manual

Models covered in this manual:

Kawasaki Motorcycle & Engine Company

  • 1987 KLR 500
  • 1987 KLR 650
  • 1988 KLR 500
  • 1988 KLR 650
  • 1989 KLR 500
  • 1989 KLR 650
  • 1990 KLR 500
  • 1990 KLR 650
  • 1991 KLR 500
  • 1991 KLR 650
  • 1992 KLR 500
  • 1992 KLR 650
  • 1993 KLR 500
  • 1993 KLR 650
  • 1994 KLR 500
  • 1994 KLR 650
  • 1995 KLR 500
  • 1995 KLR 650
  • 1996 KLR 500
  • 1996 KLR 650
  • 1997 KLR 500
  • 1997 KLR 650
  • 1998 KLR 500
  • 1998 KLR 650
  • 1999 KLR 500
  • 1999 KLR 650
  • 2000 KLR 500
  • 2000 KLR 650
  • 2001 KLR 500
  • 2001 KLR 650
  • 2002 KLR 500
  • 2002 KLR 650
  • 2003 KLR 500
  • 2003 KLR 650
  • 2004 KLR 500
  • 2004 KLR 650
  • 2005 KLR 500
  • 2005 KLR 650
  • 2006 KLR 500
  • 2006 KLR 650
  • 2007 KLR 500
  • 2007 KLR 650

File specifications

File size: 18.30 MB
File type: ZIP
Language: English
Pages: 130

Printable: Yes
Estimated download time: 0.37 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

General Information

  • Model Identification
  • Specifications
  • Torque and Locking Agent
  • Special Tools
  • Service Data

Fuel System

  • Fuel Tank
  • Carburetor
  • Fuel Line
  • Fuel Pump
  • Fuel System Troubleshooting

Engine Top End

  • Cylinder Head
  • Valve Clearance
  • Camshaft
  • Cylinder and Piston
  • Top End Troubleshooting

Engine Right Side/Left Side

  • Clutch
  • Generator
  • Starter Clutch
  • Ignition System

Cooling System

  • Radiator
  • Water Pump
  • Thermostat
  • Cooling Fan
  • Cooling System Troubleshooting

Engine Removal/Installation

  • Engine Removal Procedures
  • Engine Installation Procedures

Engine Bottom End/Transmission

  • Crankcase
  • Crankshaft
  • Transmission Assembly
  • Bottom End Troubleshooting

Wheels/Tires

  • Wheel Removal
  • Tire Replacement
  • Wheel Installation
  • Tire Troubleshooting

Final Drive

  • Drive Chain
  • Sprockets
  • Final Drive Troubleshooting

Brakes

  • Brake Calipers
  • Brake Pads
  • Brake Discs
  • Master Cylinder
  • Brake Troubleshooting

Suspension/Steering

  • Front Forks
  • Rear Shock Absorber
  • Steering Stem
  • Suspension Troubleshooting

Controls/Instruments

  • Handlebar
  • Cables
  • Instruments
  • Control Troubleshooting

Frame

  • Frame Inspection
  • Frame Maintenance

Electrical System

  • Battery
  • Charging System
  • Lighting System
  • Electrical Troubleshooting

Appendix

  • Wiring Diagrams
  • Maintenance Schedule
  • Service Data
  • Index

Supplement - 2000 - 2001 Models

  • Model Year Changes
  • Additional Service Information

Supplement - 2002 Model

  • Model Year Changes
  • Additional Service Information
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