Manual for Kawasaki KLR 500/650, 1987-07 models

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1987-2007 Kawasaki KLR 500, KLR 650 motorcycle service manual - Technical Specifications

File Size:
18.30 MB
File Type:
ZIP
Language:
English
Pages:
130
Printable:
Yes
Estimated Download Time:
0.37 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Bike
Brand:
Kawasaki
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Kawasaki Models and Parts Covered in this Bike Manual

Kawasaki Motorcycle & Engine Company

  • 1987-2007 KLR 500
  • 1987-2007 KLR 650

Complete Manual Information

Table of Contents

General Information

  • Model Identification
  • Specifications
  • Torque and Locking Agent
  • Special Tools
  • Service Data

Fuel System

  • Fuel Tank
  • Carburetor
  • Fuel Line
  • Fuel Pump
  • Fuel System Troubleshooting

Engine Top End

  • Cylinder Head
  • Valve Clearance
  • Camshaft
  • Cylinder and Piston
  • Top End Troubleshooting

Engine Right Side/Left Side

  • Clutch
  • Generator
  • Starter Clutch
  • Ignition System

Cooling System

  • Radiator
  • Water Pump
  • Thermostat
  • Cooling Fan
  • Cooling System Troubleshooting

Engine Removal/Installation

  • Engine Removal Procedures
  • Engine Installation Procedures

Engine Bottom End/Transmission

  • Crankcase
  • Crankshaft
  • Transmission Assembly
  • Bottom End Troubleshooting

Wheels/Tires

  • Wheel Removal
  • Tire Replacement
  • Wheel Installation
  • Tire Troubleshooting

Final Drive

  • Drive Chain
  • Sprockets
  • Final Drive Troubleshooting

Brakes

  • Brake Calipers
  • Brake Pads
  • Brake Discs
  • Master Cylinder
  • Brake Troubleshooting

Suspension/Steering

  • Front Forks
  • Rear Shock Absorber
  • Steering Stem
  • Suspension Troubleshooting

Controls/Instruments

  • Handlebar
  • Cables
  • Instruments
  • Control Troubleshooting

Frame

  • Frame Inspection
  • Frame Maintenance

Electrical System

  • Battery
  • Charging System
  • Lighting System
  • Electrical Troubleshooting

Appendix

  • Wiring Diagrams
  • Maintenance Schedule
  • Service Data
  • Index

Supplement - 2000 - 2001 Models

  • Model Year Changes
  • Additional Service Information

Supplement - 2002 Model

  • Model Year Changes
  • Additional Service Information

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Frequently Asked Questions - Kawasaki Bike Manual

What does this Kawasaki manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Manual for Kawasaki KLR 500/650, 1987-07 models. It includes information for the following models: **Kawasaki Motorcycle & Engine Company** - 1987-2007 KLR 500 - 1987-2007 KLR 650.

Is this manual suitable for beginners?

Yes, this Kawasaki manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Bike maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (18.30 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Kawasaki Bike manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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Comments (4)

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This manual has everything you need to keep your KLR running smoothly. The download was quick and easy, and the support team was incredibly helpful with my questions!
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The manual is very detailed, although I found a couple of areas lacking depth. Still, the download process was seamless, and customer service was fantastic!
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Downloaded this manual without any issues. The email support was prompt and very professional. Highly recommend for anyone working on their KLR!
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Rated 4 out of 5 stars