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1987-2007 Kawasaki KLR 500, KLR 650 motorcycle service manual

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Kawasaki 1987-2007 Kawasaki KLR 500, KLR 650 motorcycle service manual - Technical Specifications

File Size: 18.30 MB
File Type: ZIP
Language: English
Pages: Pages: 130 ,
Printable: Yes
Estimated Download Time: 0.37 Minutes
Delivery Format: Digital (PDF) - Instant Access
Category: Bike
Brand: Kawasaki

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Kawasaki Models and Parts Covered in this Bike Manual

Kawasaki Motorcycle & Engine Company

1987 KLR 500
1987 KLR 650
1988 KLR 500
1988 KLR 650
1989 KLR 500
1989 KLR 650
1990 KLR 500
1990 KLR 650
1991 KLR 500
1991 KLR 650
1992 KLR 500
1992 KLR 650
1993 KLR 500
1993 KLR 650
1994 KLR 500
1994 KLR 650
1995 KLR 500
1995 KLR 650
1996 KLR 500
1996 KLR 650
1997 KLR 500
1997 KLR 650
1998 KLR 500
1998 KLR 650
1999 KLR 500
1999 KLR 650
2000 KLR 500
2000 KLR 650
2001 KLR 500
2001 KLR 650
2002 KLR 500
2002 KLR 650
2003 KLR 500
2003 KLR 650
2004 KLR 500
2004 KLR 650
2005 KLR 500
2005 KLR 650
2006 KLR 500
2006 KLR 650
2007 KLR 500
2007 KLR 650

Kawasaki 1987-2007 Kawasaki KLR 500, KLR 650 motorcycle service manual - Complete Manual Information

General Information

Model Identification
Specifications
Torque and Locking Agent
Special Tools
Service Data

Fuel System

Fuel Tank
Carburetor
Fuel Line
Fuel Pump
Fuel System Troubleshooting

Engine Top End

Cylinder Head
Valve Clearance
Camshaft
Cylinder and Piston
Top End Troubleshooting

Engine Right Side/Left Side

Clutch
Generator
Starter Clutch
Ignition System

Cooling System

Radiator
Water Pump
Thermostat
Cooling Fan
Cooling System Troubleshooting

Engine Removal/Installation

Engine Removal Procedures
Engine Installation Procedures

Engine Bottom End/Transmission

Crankcase
Crankshaft
Transmission Assembly
Bottom End Troubleshooting

Wheels/Tires

Wheel Removal
Tire Replacement
Wheel Installation
Tire Troubleshooting

Final Drive

Drive Chain
Sprockets
Final Drive Troubleshooting

Brakes

Brake Calipers
Brake Pads
Brake Discs
Master Cylinder
Brake Troubleshooting

Suspension/Steering

Front Forks
Rear Shock Absorber
Steering Stem
Suspension Troubleshooting

Controls/Instruments

Handlebar
Cables
Instruments
Control Troubleshooting

Frame

Frame Inspection
Frame Maintenance

Electrical System

Battery
Charging System
Lighting System
Electrical Troubleshooting

Appendix

Wiring Diagrams
Maintenance Schedule
Service Data
Index

Supplement - 2000 - 2001 Models

Model Year Changes
Additional Service Information

Supplement - 2002 Model

Model Year Changes
Additional Service Information

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Frequently Asked Questions - Kawasaki Bike Manual

What does this Kawasaki manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 1987-2007 Kawasaki KLR 500, KLR 650 motorcycle service manual. It includes information for the following models: **Kawasaki Motorcycle & Engine Company** - 1987 KLR 500 - 1987 KLR 650 - 1988 KLR 500 - 1988 KLR 650 - 1989 KLR 500 - 1989 KLR 650 - 1990 KLR 500 - 1990 KLR 650 - 1991 KLR 500 - 1991 KLR 650 - 1992 KLR 500 - 1992 KLR 650 - 1993 KLR 500 - 1993 KLR 650 - 1994 KLR 500 - 1994 KLR 650 - 1995 KLR 500 - 1995 KLR 650 - 1996 KLR 500 - 1996 KLR 650 - 1997 KLR 500 - 1997 KLR 650 - 1998 KLR 500 - 1998 KLR 650 - 1999 KLR 500 - 1999 KLR 650 - 2000 KLR 500 - 2000 KLR 650 - 2001 KLR 500 - 2001 KLR 650 - 2002 KLR 500 - 2002 KLR 650 - 2003 KLR 500 - 2003 KLR 650 - 2004 KLR 500 - 2004 KLR 650 - 2005 KLR 500 - 2005 KLR 650 - 2006 KLR 500 - 2006 KLR 650 - 2007 KLR 500 - 2007 KLR 650 .

Is this manual suitable for beginners?

Yes, this Kawasaki manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Bike maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (18.30 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Kawasaki Bike manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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Comments (4)

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Mike R.says...

This manual has everything you need to keep your KLR running smoothly. The download was quick and easy, and the support team was incredibly helpful with my questions!

8 August 2024 11:42

Emily S.says...

The manual is very detailed, although I found a couple of areas lacking depth. Still, the download process was seamless, and customer service was fantastic!

22 November 2020 21:46

John D.says...

Downloaded this manual without any issues. The email support was prompt and very professional. Highly recommend for anyone working on their KLR!

3 February 2019 20:45

Sarah T.says...

21 June 2017 03:13

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1987-2007 Kawasaki KLR 500, KLR 650 motorcycle service manual

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Kawasaki Models and Parts Covered in this Bike Manual

Kawasaki 1987-2007 Kawasaki KLR 500, KLR 650 motorcycle service manual - Complete Manual Information

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