2002-2003 Bombardier DS 650 ATV Factory Shop Manual (P/N: VMR2002_072_00_02A)
206 Pages • 11.67 MB • Instant, Printable PDF
Bombardier Models Covered & Key Technical Specifications
Models: Bombardier DS 650 (yellow, black, red, Baja, International, Baja International)
Sub-models / Variants: Yellow, Black, Red, Baja, International, Baja International, 2WD
Trade Names: DS 650
Years: 2002–2003
Serial Numbers: 7463, 7527, 7483, 7528, 7484, 7518, 7529, 7519, 7530, 7520, 7587, 7589, 7588, 7590
Technical Data:
-
Engine displacement: 650 cc class
-
Engine RPM limiter: 7900 rpm (in forward gear)
-
Engine oil capacity: Lubricates engine and transmission (refer to technical data section)
-
Cooling system capacity: 1.75 L (0.58 U.S. gal)
-
Connecting rod big end axial play: 0.8 mm (0.031 in)
-
Thermostat opening temperature: 90°C (205°F)
-
Thermostat closing temperature: 95°C (221°F)
-
Wheel nut torque: 52.5 N•m (39 lbf•ft)
Bombardier Manual Features & Content Preview
You need reliable factory tolerances to keep a 2002–2003 Bombardier DS 650 running right. This 206-page OEM manual breaks down the mechanical standards and build configurations for the entire series, covering the Baja, International, and standard trims. It hands you the exact specs for the 650 cc powerplant and chassis straight from the manufacturer.
Technical Specifications & Contents
- Model Coverage: Delivers exact engine, cooling, transmission, and electrical system data across 14 unique variants.
- Torque & Maintenance: Features specific torque tables for 8.8 grade hardware. Includes detailed maintenance schedules that track everything from the initial 10-hour break-in to the full 200-hour service intervals.
- Engine Data Highlights:
- Valve Clearance: Exhaust limits at 0.10–0.15 mm.
- Crankshaft: Radial play service limit set at 0.10 mm.
- Cylinder Architecture: Bore service limit defined at 100.03 mm.
- Lubrication: Minimum oil pump pressure of 50 kPa at idle.
Tearing into ATVs requires proper expertise and standard safety protocols. Always use these factory-authorized specifications alongside appropriate professional-grade equipment to diagnose issues and verify mechanical limits safely.
Customer Reviews
Read what our customers say about this Bombardier ATV manual and share your own experience.