2008 Can-Am DS 70, DS 90, DS 90 X Youth ATV Operator's Guide (P/N vmo2008-027 AG)
140 Pages • 14.20 MB • Instant, Printable PDF
Can-Am Models Covered & Key Technical Specifications
Models: DS 70, DS 90, DS 90 X
Sub-models / Variants: DS 70 (69.36 cc), DS 90 (89.53 cc), DS 90 X (89.53 cc)
Model Years: 2008
Technical Data:
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Engine type: 4-stroke, forced air-cooled, single horizontal cylinder
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Engine displacement: 69.36 cc (DS 70); 89.53 cc (DS 90/DS 90 X)
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Transmission: Continuously Variable Transmission (CVT)
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Idle speed: 1700 RPM
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Fuel capacity: 6 L (1.6 U.S. gal)
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Front wheel nut torque: 71 N·m (52 lbf·ft)
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Rear wheel nut torque: 120 N·m (89 lbf·ft)
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Engine oil strainer cover torque: 42 N·m (31 lbf·ft)
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Drive chain free-play: 44–57 mm (1-3/4–2-1/4 in)
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Spark plug: NGK CR7HSA, 0.6–0.7 mm gap
Can-Am Manual Features & Content Preview
- Model Coverage & Document Identity: Covers the 2008 Can-Am DS 70, DS 90, and DS 90 X youth ATVs in a 140-page English PDF. BRP reference 219 000 630; publication code vmo2008-027 AG.
- Controls, Speed Limiting & Pre-Ride Setup: Explains the throttle, adjustable speed limiter, front and rear brakes, parking brake, forward-neutral-reverse selector, choke, ignition/start/stop controls, indicator lamps, fuel valve, kick-start backup, and the full pre-operation inspection.
- Engine, CVT & Gearbox Maintenance: Covers engine-oil and strainer service, air-filter housing draining, foam-filter cleaning and re-oiling, air-injection valve filter cleaning, spark-arrester service, CVT drive-belt inspection, CVT housing drainage, and gearbox oil replacement.
- Drive Train, Steering & Suspension: Details drive-chain inspection, cleaning, lubrication, and tension adjustment; roller and sprocket/pinion checks; wheel removal and bearing checks; steering-system lubrication; and front/rear spring-preload adjustment.
- Model-Specific Brake Service: Separates the DS 90 X hydraulic disc-brake system and brake-fluid checks from the DS 70/DS 90 mechanical drum-brake inspection, cable service, and lever adjustments.
- Troubleshooting & Specifications: Includes factory fault-finding for no-crank/no-start, flooding, power loss, overheating, backfire, misfire, limited top speed, and CVT drive complaints, plus component-specific torque specifications, fluid capacities, wear limits, adjustment data, and model-specific chassis specifications.
Controls & Maintenance Schedules
The pre-ride section ties the controls directly to the mechanical checks that matter before a youth ATV is put back in service. It covers parking-brake function, tire and wheel condition, steering movement, throttle return, brake application, chain adjustment and lubrication, fluid levels, leaks, loose fasteners, seat and storage latches, switches, indicator lamps, and an individual brake test.
The periodic maintenance chart separates every-ride, weekly, monthly, initial, and annual/100-hour work, and identifies whether each item belongs to the customer or an authorized Can-Am dealer. Factory break-in coverage addresses both the engine and CVT belt, followed by the initial inspection requirement. Owner-level procedures extend to the engine-oil strainer, air-filter orientation, battery removal and cable order, spark-plug inspection, fuse replacement, daytime-running-light bulb replacement on applicable models, post-operation cleaning, and the specified vehicle tie-down locations.
Factory speed management is one of the most model-specific parts of this guide. The DS 70 is documented with a 10 mph restricted setting and a 15 mph maximum unrestricted setting. The DS 90 and DS 90 X are shown with a 15 mph restricted setting and a 30 mph maximum unrestricted setting. The manual identifies the speed-limiter screw and locknut, provides the model-specific adjustment specification, and states that an adult must match the limit to the rider's ability. Incorrect adjustment can damage the throttle cable and impair throttle operation.
Technical Data, Illustrated References & Repair Scope
The specification tables identify the DS 70's 69.36 cc engine and the DS 90/DS 90 X 89.53 cc engine. Both are four-stroke, forced-air-cooled, single-horizontal-cylinder designs with a Keihin manual-choke carburetor, CDI ignition, CVT, and electric/kick starting. Model-specific chassis data separates the DS 90 X double-A-arm front suspension, HPG shocks, larger wheel and tire package, and hydraulic disc brakes from the A-arm front suspension, oil shocks, and mechanical drum brakes used on the other covered models.
The illustrated reference material is practical rather than decorative. Useful callouts include the speed-limiter screw and locknut, forward-neutral-reverse lever pattern, front and rear spring-preload adjusters, drive-chain free-play and adjuster arrangement, front brake-cable linkage, and front/rear transport tie-down points. The guide relies on annotated photographs and adjustment diagrams; it does not include a dedicated wiring-diagram section.
Troubleshooting is arranged by symptom, covering an engine that will not turn, an engine that cranks but will not start, flooding, loss of acceleration or power, overheating, backfire, misfire, failure to reach full speed, and an engine that gains RPM while the vehicle does not move. Special-procedure sections also address rollover, vehicle immersion, emergency kick starting, and post-operation care.
Two details are especially useful when judging repair scope. The speed-limiter warning links a poor adjustment directly to throttle-cable damage. The drive-chain section calls for the chain, sprocket axle, and pinion to be replaced as a matched set, with a new retaining ring whenever the pinion is removed, to avoid rapid wear.
This is an Operator's Guide, not the separate Shop Manual. It supports inspection, routine maintenance, adjustment, basic component replacement, and initial fault isolation. It does not provide full internal engine teardown, carburetor overhaul, CVT pulley overhaul, transmission disassembly, wiring-schematic diagnosis, or advanced dealer-level repair procedures. BRP directs readers to the Shop Manual for complete service and additional repair information.
Because these are youth ATVs, maintenance is assigned to an adult or an authorized dealer, and the guide places brake-system repair and brake-fluid replacement with an authorized Can-Am dealer. Follow the model-specific speed-limiter, brake, chain, wheel, and suspension checks before returning the vehicle to service.
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