2008 Can-Am DS 450 Sport ATV Service Manual
Covers DS 450/X Series with procedures for engine control, clutch adjustments, and chassis maintenance. Bosch EFI system, NGK DCPR9E spark plugs, XP-S 5W-40 synthetic oil.
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Sample pages from the 2008 Can-Am DS 450 Sport ATV Service Manual manual
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Models Covered & Key Technical Specifications
Can-Am DS 450/DS 450 X — 2008 Detailed Commercial Certified Archive & Technical Toolkit.
- Verified Unit Dimensions: Engine displacement measures 449.3 cc (27.42 cu in) corresponding to the single-cylinder architecture Margin.
- Key DPI Rating: Maximum engine output achieves 10,200 RPM limiter at any gear position forward, defining the operational protocol Framework.
- Prescribed Securement Values: Drive chain free play requires 22 mm (7/8 in) at midway between sprockets, which defines the baseline Norms.
- Nominal Clearance Data: Spark plug gap is calibrated to 0.7–0.8 mm (0.028–0.032 in) for proper ignition function Bounds.
- Design Output Rating: Fuel tank capacity reaches 11.5 L (3 US gal including 2.5 L reserve) representing maximum fuel storage Topology.
- Designated Physical Specs: Dry mass is standardized to 156.5 kg (345 lb) as the baseline vehicle weight Envelope.
Professional Workshop Service Manual & Technical Specifications
Functional Quality Installation Manual: Can-Am DS 450 Sport ATV Detailed Operator's Guide (2008) (144 P.) | OEM Specs Repair-Index
Diagnostic-Area: Can-Am DS 450, DS 450 X Series ATVs with BRP Rotax 449.3cc engines // Reference-Category: Sport ATV Operations / Electronic Fuel Injection and Wet-Clutch Transmission Logic // Performance-Values: Single-cylinder 4-stroke, 11.8:1 compression, 10,200 RPM limiter specifications.
| Assessment-Element | Rating | Framework |
|---|---|---|
| Engine Documentation | Complete | Rotax 4-stroke specifications, ignition timing, fuel system data |
| Operational Coverage | Comprehensive | Control systems, transmission operation, suspension adjustments |
| Maintenance Procedures | Documented | Oil changes, filter replacement, fluid level checks |
Documentation sections include engine and transmission operations, provide brake system specifications, and cover fuel system data; suspension adjustments and electrical components are documented, and safety information with operational procedures completes the comprehensive resource.
Comprehensive Standard
Analytically demanding resource materials address the DS 450 sport platform, which utilizes a BRP Rotax single-cylinder 4-stroke engine with double overhead camshaft architecture. The manual provides structured framework documentation for the integrated 5-speed constant mesh transmission paired with a wet-clutch multi-disc assembly. Engine identification procedures are included along with vehicle serial number location guidance for warranty and registration purposes.
Operational Topology
Verification procedures are included for pre-operation inspections covering tire pressure validation, brake system functionality, and drive chain adjustment protocols. The document includes coverage of starting procedures, gear shifting sequences, and post-operation care recommendations including suspension maintenance and coolant system checks. Control component descriptions address throttle lever operation, brake lever positioning, clutch engagement mechanics, and parking brake functionality with detailed adjustment guidance.
Structured Parameters
Repair information is provided for periodic maintenance intervals spanning initial 10-hour inspection requirements through 200-hour service schedules. The manual documents spark plug specifications including gap measurement standards, battery connection procedures, and fuse identification with amperage ratings. Brake system specifications are included for hydraulic disc brake configurations on both front and rear axles, with fluid type requirements and inspection protocols detailed throughout.
Core Methodology
The document includes coverage of fuel system operation employing electronic fuel injection with Bosch throttle body components operating at 1800 RPM idle speed. Transmission operation documentation addresses gear selection using the foot-operated pedal mechanism with clutch lever coordination. Coolant system procedures specify ethylene-glycol mixtures and capacity measurements, while engine oil requirements reference XP-S 5W-40 synthetic formulation specifically designed for wet-clutch applications.
Diagnostic Benchmarks
Safety procedures are documented for vehicle operation across varied terrain conditions including uphill driving techniques, downhill braking methodologies, and side-hilling precautions. The manual documents troubleshooting reference data addressing engine starting failures, transmission shifting concerns, and electrical system diagnostics with progressive fault-finding logic. Suspension adjustment framework covers spring preload tuning, compression damping strength modification, and rebound adjustment procedures with factory setting specifications included.
The document includes detailed component location diagrams for all control systems, including headlamp switches, engine stop controls, and multi-function switch housing assemblies. Specifications tables provide torque values for wheel nut fastening, brake fluid DOT-4 requirements, and tire pressure ranges documented for maximum and minimum operating conditions. The manual documents torque specifications for drivetrain fasteners to ensure proper clamp load consistency throughout the chassis assembly.
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