2008 Can-Am DS 450 Sport ATV Service Manual

Covers DS 450/X Series with procedures for engine control, clutch adjustments, and chassis maintenance. Bosch EFI system, NGK DCPR9E spark plugs, XP-S 5W-40 synthetic oil.

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Document Details

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Document Number / Seller:
24790 / Kimberly Gonzalez
File Size:
14.56 MB
File Type:
PDF
Language:
English
Pages:
148
Printable:
Yes
Category:
ATV
Last updated / verified
Jan 5, 2026

Models Covered & Key Technical Specifications

Can-Am DS 450/DS 450 X — 2008 Detailed Commercial Certified Archive & Technical Toolkit.

  • Verified Unit Dimensions: Engine displacement measures 449.3 cc (27.42 cu in) corresponding to the single-cylinder architecture Margin.
  • Key DPI Rating: Maximum engine output achieves 10,200 RPM limiter at any gear position forward, defining the operational protocol Framework.
  • Prescribed Securement Values: Drive chain free play requires 22 mm (7/8 in) at midway between sprockets, which defines the baseline Norms.
  • Nominal Clearance Data: Spark plug gap is calibrated to 0.7–0.8 mm (0.028–0.032 in) for proper ignition function Bounds.
  • Design Output Rating: Fuel tank capacity reaches 11.5 L (3 US gal including 2.5 L reserve) representing maximum fuel storage Topology.
  • Designated Physical Specs: Dry mass is standardized to 156.5 kg (345 lb) as the baseline vehicle weight Envelope.

Professional Workshop Service Manual & Technical Specifications

Functional Quality Installation Manual: Can-Am DS 450 Sport ATV Detailed Operator's Guide (2008) (144 P.) | OEM Specs Repair-Index

Diagnostic-Area: Can-Am DS 450, DS 450 X Series ATVs with BRP Rotax 449.3cc engines // Reference-Category: Sport ATV Operations / Electronic Fuel Injection and Wet-Clutch Transmission Logic // Performance-Values: Single-cylinder 4-stroke, 11.8:1 compression, 10,200 RPM limiter specifications.

Assessment-Element Rating Framework
Engine Documentation Complete Rotax 4-stroke specifications, ignition timing, fuel system data
Operational Coverage Comprehensive Control systems, transmission operation, suspension adjustments
Maintenance Procedures Documented Oil changes, filter replacement, fluid level checks

Documentation sections include engine and transmission operations, provide brake system specifications, and cover fuel system data; suspension adjustments and electrical components are documented, and safety information with operational procedures completes the comprehensive resource.

Comprehensive Standard

Analytically demanding resource materials address the DS 450 sport platform, which utilizes a BRP Rotax single-cylinder 4-stroke engine with double overhead camshaft architecture. The manual provides structured framework documentation for the integrated 5-speed constant mesh transmission paired with a wet-clutch multi-disc assembly. Engine identification procedures are included along with vehicle serial number location guidance for warranty and registration purposes.

Operational Topology

Verification procedures are included for pre-operation inspections covering tire pressure validation, brake system functionality, and drive chain adjustment protocols. The document includes coverage of starting procedures, gear shifting sequences, and post-operation care recommendations including suspension maintenance and coolant system checks. Control component descriptions address throttle lever operation, brake lever positioning, clutch engagement mechanics, and parking brake functionality with detailed adjustment guidance.

Structured Parameters

Repair information is provided for periodic maintenance intervals spanning initial 10-hour inspection requirements through 200-hour service schedules. The manual documents spark plug specifications including gap measurement standards, battery connection procedures, and fuse identification with amperage ratings. Brake system specifications are included for hydraulic disc brake configurations on both front and rear axles, with fluid type requirements and inspection protocols detailed throughout.

Core Methodology

The document includes coverage of fuel system operation employing electronic fuel injection with Bosch throttle body components operating at 1800 RPM idle speed. Transmission operation documentation addresses gear selection using the foot-operated pedal mechanism with clutch lever coordination. Coolant system procedures specify ethylene-glycol mixtures and capacity measurements, while engine oil requirements reference XP-S 5W-40 synthetic formulation specifically designed for wet-clutch applications.

Diagnostic Benchmarks

Safety procedures are documented for vehicle operation across varied terrain conditions including uphill driving techniques, downhill braking methodologies, and side-hilling precautions. The manual documents troubleshooting reference data addressing engine starting failures, transmission shifting concerns, and electrical system diagnostics with progressive fault-finding logic. Suspension adjustment framework covers spring preload tuning, compression damping strength modification, and rebound adjustment procedures with factory setting specifications included.

The document includes detailed component location diagrams for all control systems, including headlamp switches, engine stop controls, and multi-function switch housing assemblies. Specifications tables provide torque values for wheel nut fastening, brake fluid DOT-4 requirements, and tire pressure ranges documented for maximum and minimum operating conditions. The manual documents torque specifications for drivetrain fasteners to ensure proper clamp load consistency throughout the chassis assembly.

FAQ

What **essential** testing parameters apply to spark plugs? keyboard_arrow_down

0.7 to 0.8 mm gap specification must be set using a feeler gauge before installation to ensure proper engine ignition performance.

Check the **correct** diagnostic procedures for low fuel conditions. keyboard_arrow_down

Approximately 2.5 L (0.6 U.S. gal) remains when the low fuel level indicator lamp activates, requiring immediate refueling to avoid stalling.

What does the **documented** fluid capacity requirement specify? keyboard_arrow_down

1.8 L (1.9 U.S. quarts) of XP-S 5W-40 synthetic oil must be used for the engine, with identical volume required for the coolant system.

Reference the **precise** component identification for wheel fasteners. keyboard_arrow_down

61 N·m (45 lbf·ft) torque applies to wheel nuts using part numbers 250 100 105 (nuts) and 250 200 080 (washers) to prevent rim damage.

What are the **proper** adjustment procedures for drive chain tension? keyboard_arrow_down

22 mm (7/8 in) free play at midway between sprockets represents the correct specification, measured with the driver seated on the vehicle at neutral on level ground.

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This manual is a must-have for any Can-Am DS 450 owner. The download process was seamless, and the support team responded quickly to my queries. Highly recommend it!