2009 Can-Am Outlander & Renegade 500/650/800 Service Manual
Can-Am Outlander and Renegade troubleshooting and repair reference for 2009 models. Documents engine, transmission, and electrical systems. Includes diagrams and specifications. PN 219-700-362.
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Models Covered & Key Technical Specifications
Complete Instructional Reference Manual: ATV Comprehensive Service Manual: Can-Am Outlander 500/650/800; Renegade 500/800 (2009) Engine-Compendium Can-Am Outlander 500/650/800; Renegade 500/800 (2009) Service Manual | Engine-Compendium Packet.
- Documented Fluid Capacity: 1200 psi establishes the maximum operating pressure.
- System Fill: For optimal performance, 25 N-m indicates the torque for the rear drive shaft bolts.
- Assembly Gap: The flywheel requires 6 N-m for proper seating.
- Ambient Limits: The primary system operates at 30 C for standard conditions.
- Dimensional Limits: The piston diameter requires 81.950 mm for new components.
- Locking Torques: 10 N-m are designed for the water pump housing connections.
Professional Workshop Service Manual & Technical Specifications
Complete Instructional Reference Manual: ATV Comprehensive Service Manual: Can-Am Outlander 500/650/800; Renegade 500/800 (2009) Engine-Compendium
System-Coverage: Outlander 500/650/800, Renegade 500/800 (2009) // Service-Level: Engine, Transmission, Electrical, Cooling, Lubrication, Intake, Exhaust, Drivetrain, Suspension, Steering, Brakes, Body/Frame, Troubleshooting, Maintenance, Engine Management // Model-Portfolio: 2009 ATV Technical Data.
| Service-Nexus | Value | Calibration-Spec |
|---|---|---|
| Engine Oil | 2.0 L (2.11 qt) | 10 N·m (89 lbf·in) |
| Coolant | 30% Antifreeze | 7 N·m (62 lbf·in) |
| Fuel Tank | 13.5 L (3.5 U.S. gal) | 5 N·m (44 lbf·in) |
| Brake Fluid | 0.75 L | 15 N·m (133 lbf·in) |
| Gearbox Oil | 0.6 L (0.63 U.S. qt) | 25 N·m (18 lbf·ft) |
| Rear Differential | 0.2 L (0.21 U.S. qt) | 20 N·m (15 lbf·ft) |
The repository is divided into the following chapters: Maintenance, Troubleshooting, Engine and Gearbox, Engine Management, Electrical System, Transmission, Drivetrain, Suspension, Brakes, Body/Frame, and Technical Specifications. Fundamentally mandating specific maintenance procedures, this manual also details engine and gearbox overhaul steps, covering everything from intake system cleaning to bottom end assembly. It documents torque specifications for the engine mounting bolts to ensure proper pressure slip prevention. The manual includes comprehensive diagnostic procedures for the engine management system and electrical components. It also covers detailed instructions for the suspension, steering, and braking systems, alongside body and frame repair. Finally, it provides essential technical specifications for all models.
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