2009 Can-Am Outlander & Renegade 500/650/800 Service Manual
Can-Am Outlander and Renegade troubleshooting and repair reference for 2009 models. Documents engine, transmission, and electrical systems. Includes diagrams and specifications. PN 219-700-362.
Manual Preview
Sample pages from the 2009 Can-Am Outlander & Renegade 500/650/800 Service Manual manual
Purchase & Download
Can-Am Models Covered & Key Technical Specifications
Models: Outlander 500, Outlander 500 XT, Outlander MAX 500, Outlander MAX 500 XT, Outlander 650, Outlander 650 XT, Outlander MAX 650, Outlander MAX 650 XT, Outlander 800, Outlander 800 XT, Outlander MAX 800, Outlander MAX 800 XT, Outlander MAX 800 Ltd, Renegade 500, Renegade 800
Sub-models / Variants: MAX, XT, Ltd, 500 cc, 650 cc, 800 cc
Build Years: 2008–2009
Serial Numbers: 2T8A, 2T8C, 2T8D, 2T8E, 2T8F, 2U8A, 2U8B, 2U8C, 2U8D, 2W8C, 2X8A, 2X8B, 2X8C, 2X8D, 2N8A, 2N8C, 2N8E, 2N8F, 2N8H, 2N8J, 2P8A, 2P8B, 2P8C, 2P8D, 2P8E, 2P8F, 2R8A, 2R8C, 2R8D, 2R8E, 2R8F, 2R8G, 2R8H, 2S8A, 2S8B, 2S8C, 2S8D, 2S8E, 2S8F, 2H8A, 2H8C, 2H8E, 2H8F, 2H8H, 2H8J, 2J8A, 2J8B, 2J8C, 2J8D, 2J8E, 2J8F, 2K8A, 2K8C, 2K8D, 2K8E, 2K8F, 2K8G, 2K8H, 2L8A, 2L8B, 2L8C, 2L8D, 2L7E, 2L8F, 2L8G, 2M8A, 2M8B, 2M8C, 4E8A, 4E8B, 4E8C, 4B8A, 4B8B, 4B8C
Technical Data:
- Engine displacement: 490 cc (V490), 650 cc (V660), 800 cc (V810)
- Piston diameter: 81.950 mm (new components)
- Coolant operating pressure: 110 kPa (16 PSI)
- Oil pressure (1250 RPM): 70–300 kPa (10–43 PSI)
- Oil pressure (6000 RPM): 350–550 kPa (51–80 PSI)
- Water pump housing torque: 10 Nm
- Rear drive shaft bolt torque: 25 Nm
Can-Am Manual Features & Content Preview
2009 Can-Am Outlander and Renegade: Service Coverage
- Covers 2008–2009 Can-Am Outlander 500, 650, 800 and Renegade 500, 800 ATVs, including MAX, XT, and Limited variants
- Original OEM publication BRP document vmr2008-040
- Contains 671 pages of technical diagrams, exploded-view schematics, and mechanical system specifications
- Delivered as a direct download the moment payment clears
- Indexed PDF search covers every chapter and appendix
- Accessible from your device as soon as the order is placed
- Suitable for printing individual sections for shop-floor use
- This 671-page technical reference provides the foundation for factory-level maintenance and engine diagnostic procedures on the 2008–2009 Can-Am Outlander and Renegade model lineup
Factory-Authorized Mechanical Scope
The 2009 Can-Am Outlander and Renegade service manual documents maintenance and component overhaul for the V490, V660, and V810 engine families. Chapters detail the inspection, removal, and installation procedures for core assemblies, including the lubrication system, cooling circuits, intake manifold, cylinder head, and internal bottom-end components. Electrical troubleshooting and engine management systems receive dedicated segments, covering B.U.D.S. diagnostics, fuel injection, and starter system components.
Additional documentation spans the drivetrain, transmission (CVT), steering, and suspension assemblies. The 2009 Can-Am Outlander 500/650/800 coverage includes wiring diagrams, connector pinouts, and the Digitally Encoded Security System (DESS) integration, providing what an OEM service publication covers for professional-grade maintenance tasks.
Engine and Component Reference Data
Technical data within the publication includes specific tolerance charts, pressure settings, and torque specifications for standard and 12.9 grade fasteners. The lubrication system section documents oil pressure values of 70–300 kPa at 1250 RPM. Piston diameter requirements for new engine components are specified at 81.950 mm in the engine assembly data. Water pump housing connection torque is documented at 10 Nm across the required sequence. Coolant system pressure is listed at 110 kPa for the cooling system leak test. Reference only — always consult a certified technician before performing service on this equipment.
This 671-page OEM workshop manual provides comprehensive service procedures for the 2008–2009 Can-Am Outlander and Renegade ATVs, detailing engine, chassis, drivetrain, and electrical specifications necessary for maintenance and component replacement on these specific units.
Document Reference: vmr2008-040
Manual FAQ, Purchase & Download Details
Customer Reviews
Read what our customers say about this Can-Am ATV manual and share your own experience.