2009 Can-Am Outlander & Renegade 500/650/800 Service Manual
Can-Am Outlander and Renegade troubleshooting and repair reference for 2009 models. Documents engine, transmission, and electrical systems. Includes diagrams and specifications. PN 219-700-362.
Can-Am Models Covered & Key Technical Specifications
Models: Outlander 500, Outlander 500 XT, Outlander MAX 500, Outlander MAX 500 XT, Outlander 650, Outlander 650 XT, Outlander MAX 650, Outlander MAX 650 XT, Outlander 800, Outlander 800 XT, Outlander MAX 800, Outlander MAX 800 XT, Outlander MAX 800 Ltd, Renegade 500, Renegade 800
Sub-models / Variants: MAX, XT, Ltd, 500 cc, 650 cc, 800 cc
Model Years: 2008–2009
Serial Numbers: 2T8A, 2T8C, 2T8D, 2T8E, 2T8F, 2U8A, 2U8B, 2U8C, 2U8D, 2W8C, 2X8A, 2X8B, 2X8C, 2X8D, 2N8A, 2N8C, 2N8E, 2N8F, 2N8H, 2N8J, 2P8A, 2P8B, 2P8C, 2P8D, 2P8E, 2P8F, 2R8A, 2R8C, 2R8D, 2R8E, 2R8F, 2R8G, 2R8H, 2S8A, 2S8B, 2S8C, 2S8D, 2S8E, 2S8F, 2H8A, 2H8C, 2H8E, 2H8F, 2H8H, 2H8J, 2J8A, 2J8B, 2J8C, 2J8D, 2J8E, 2J8F, 2K8A, 2K8C, 2K8D, 2K8E, 2K8F, 2K8G, 2K8H, 2L8A, 2L8B, 2L8C, 2L8D, 2L7E, 2L8F, 2L8G, 2M8A, 2M8B, 2M8C, 4E8A, 4E8B, 4E8C, 4B8A, 4B8B, 4B8C
Technical Data:
- Engine displacement: 490 cc (V490), 650 cc (V660), 800 cc (V810)
- Piston diameter: 81.950 mm (new components)
- Coolant operating pressure: 110 kPa (16 PSI)
- Oil pressure (1250 RPM): 70–300 kPa (10–43 PSI)
- Oil pressure (6000 RPM): 350–550 kPa (51–80 PSI)
- Water pump housing torque: 10 Nm
- Rear drive shaft bolt torque: 25 Nm
Can-Am Manual Features & Content Preview
2008–2009 Can-Am Outlander & Renegade: Service Manual, Diagrams & Tables
- Covers 2008–2009 Can-Am Outlander (500, 650, 800) and Renegade (500, 800) ATVs, including MAX, XT, and Limited variants
- Original OEM publication featuring 671 pages of technical diagrams, exploded-view schematics, and mechanical system specifications (BRP document vmr2008-040)
- Instant download available immediately after payment clears, putting vital repair data right on your device for fast shop access
- Fully indexed, searchable PDF structure allows quick navigation across all chapters and appendices
- Print individual sections directly for shop-floor use without risking a greasy hardcopy
Factory-Authorized Mechanical Coverage
This documentation details maintenance and component overhaul procedures for the V490, V660, and V810 engine families. Chapters break down the inspection, removal, and installation of core assemblies. You get a direct look into the lubrication system, cooling circuits, intake manifold, cylinder head, and internal bottom-end components. Electrical troubleshooting and engine management systems receive dedicated segments. These sections cover B.U.D.S. diagnostics, fuel injection, and starter system components to streamline your workflow. It also spans the drivetrain, transmission (CVT), steering, and suspension assemblies. Coverage includes wiring diagrams, connector pinouts, and Digitally Encoded Security System (DESS) integration to support any complex repair without guesswork.
Engine and Component Reference Data
Technical data within the publication includes specific tolerance charts, pressure settings, and torque specifications for standard and 12.9 grade fasteners. The lubrication section documents oil pressure values of 70–300 kPa at 1250 RPM. Piston diameter requirements for new engine components are specified at 81.950 mm. Water pump housing connection torque is strictly set at 10 Nm across the required sequence, and coolant system pressure is listed at 110 kPa for leak testing. Because working on ATVs involves high-pressure systems and heavy components, always verify data against shop safety protocols and consult a certified technician before executing mechanical overhauls.
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