2012 Can-Am Outlander/Renegade 800/1000 Series Shop Manual

This shop manual covers the following BRP made 2012 Can-Am ATV vehicles. It provides comprehensive repair and maintenance information for Outlander 800R, Outlander 1000, Renegade 800R, and Renegade 1000 models.

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Document Details

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Document Number / Seller:
31735 / Ashley Jackson
File Size:
148.67 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Jul 21, 2025

Models Covered & Key Technical Specifications

2012 Can-Am Outlander / Renegade 800 / 1000 Series Shop Manual

This shop manual covers the following BRP made 2012 Can-Am ATV vehicles. It provides comprehensive repair and maintenance information for Outlander 800R, Outlander 1000, Renegade 800R, and Renegade 1000 models.

  • Brand & Model Coverage: Covers 2012 Can-Am Outlander 800R, Outlander 1000, Renegade 800R, and Renegade 1000 ATVs.
  • Manual Type: Comprehensive Shop Manual.
  • Engine Displacement: Includes models with 800cc and 1000cc engine displacements.
  • VIN Decal Location: Information on the Vehicle Identification Number (VIN) decal location is provided.
  • VIN Decal Description: Detailed description of the VIN decal is included.
  • Engine Identification: Procedures for identifying the Engine Identification Number (E.I.N.) are outlined.

Professional Workshop Service Manual & Technical Specifications

Thorough Instructional Field Manual: Can-Am Outlander 800R, Outlander 1000, Renegade 800R, Renegade 1000 Manual (2012) - Precision Maintenance & Repair Guide for ATVs Troubleshooting-Index

Subsystem-Focus: Engine, Chassis, Electrical Systems // Machine-Range: Outlander, Renegade // Subsystem-Focus: Powertrain, Suspension, Brakes

Integrated-Framework Rating Calibration-Spec
Engine Systems N/A N/A
Chassis Components N/A N/A
Electrical System N/A N/A
Powertrain (CVT/Gearbox) N/A N/A
Suspension & Brakes N/A N/A

Technical chapters are organized around the following core areas:

Engine Systems Overview

This section provides a complete overview of the engine's operation, including disassembly and reassembly procedures for key components such as the cylinder head, pistons, and crankshaft. It details engine lubrication circuit operations and troubleshooting common issues like low oil pressure. The manual covers specific maintenance procedures for the air intake, exhaust, and cooling systems, ensuring optimal engine performance and longevity.

Chassis and Drivetrain Maintenance

Explores the chassis and drivetrain components, detailing maintenance and repair procedures for the wheels, tires, steering system, front and rear suspension, and brakes. It includes inspection guidelines for frame integrity and tow hitch functionality. The manual covers the Continuously Variable Transmission (CVT) system, including drive belt inspection and pulley maintenance, as well as drive system components like propeller shafts and final drives.

Electrical System and Diagnostics

Covers the ATV's electrical system, from battery maintenance and ignition system checks to the starter system and digitally encoded security system (D.E.S.S.). It provides detailed troubleshooting guides for the charging system, lighting, gauges, and accessories. Diagnostic procedures for various systems, including the engine management system (EMS) and electronic fuel injection (EFI), are thoroughly explained.

Troubleshooting and Special Procedures

Offers comprehensive troubleshooting sections for common issues encountered with the engine, drivetrain, and electrical systems. It includes special procedures for situations like water intrusion in the CVT or air filter housing, and guidelines for handling a rolled-over vehicle or a vehicle submerged in water, ensuring correct post-event servicing.

Storage and Pre-Season Preparation

Provides essential guidelines for preparing the vehicle for storage, including fuel system protection, engine internal lubrication, and CVT protection. It also details pre-season preparation steps to ensure the ATV is ready for operation after periods of inactivity, covering tire inflation and general vehicle cleaning.

FAQ

Identify the correct service interval parameters for routine maintenance? keyboard_arrow_down

750 km (500 mi) or 25 hours of operation is the initial service interval for tasks like cleaning the engine air filter and oil foam filter.

What procedures are documented for the engine's lubrication system architecture? keyboard_arrow_down

Engine oil level verification, oil changes, oil filter replacement, and oil cooler inspection are documented procedures within the lubrication system section.

Determine the precise tool requirements for removing the PTO cover oil seal? keyboard_arrow_down

The PTO Cover Oil Seal Installer (P/N 529 036 033) is the required tool for removing and installing the PTO cover oil seal.

Customer Reviews

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Reviews (5)

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Rated 5 out of 5 stars
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The periodic maintenance schedule is a great addition, making it easy to keep track of what needs to be done. Customer support was quick to respond when I had questions!
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Rated 5 out of 5 stars
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This service manual has been a lifesaver for my maintenance needs. The detailed instructions and diagrams are incredibly helpful!
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I found this manual to be very comprehensive. The troubleshooting section helped me fix a persistent issue quickly. Highly recommend!