2012 Can-Am Outlander/Renegade 800/1000 Series Shop Manual (P/N 219 100 542)

This 779-page official BRP publication (219 100 542) serves as the primary reference for maintaining the 2012 and 2013 Can-Am SST G2 series. It covers the chassis, drivetrain, and EFI fuel management systems for the Outlander and Renegade 800R and 1000 ATVs. Inside, you will find 47 exploded-view assembly diagrams alongside 35 technical specification tables to support professional-level diagnostics. Working on high-performance ATVs involves substantial mechanical forces and carries inherent physical risks. Reviewing factory documentation prior to any teardown ensures personal safety, correct assembly, and long-term vehicle reliability.

Technical Documentation

Expect a deep dive into the complete overhaul of the 800R and 1000 variants. Major sections cover comprehensive engine service. This includes cylinder head breakdown, top-end procedures, timing chain inspection, and bottom-end diagnostics. It also extensively details the transmission and gearbox. Mechanics get exact parameters for CVT belt and pulley maintenance. Furthermore, the manual documents electronic management systems, fuel injection tuning, and ignition diagnostics for precise shop-floor reference.

Specification Highlights

Technical specifications are integrated throughout the guide to keep workshop operations accurate. You will find exact cylinder head bolt torque values for engine assembly and clearly defined fluid capacities for both engine sizes. Exhaust valve clearance is precisely listed at 0.11–0.19 mm. For routine service, the guide outlines the gearbox oil level check procedure utilizing the specific plug for these models. Engine oil pressure nominals are also mapped out, requiring 150 kPa at 1250 RPM.