2009 Can-Am DS 450 EFI / DS 450 X xC / DS 450 X mX ATV Operator's Guide

Covers DS 450 EFI models with procedures for controls, operation, maintenance, suspension tuning, and technical specifications. Complete safety and riding guidance for sport ATV performance.

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Document Details

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Document Number / Seller:
24788 / Edward Peterson
File Size:
8.62 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Mar 5, 2025

Models Covered & Key Technical Specifications

Can-Am DS 450 EFI, DS 450 EFI X xC, DS 450 EFI X mX — 2009 Analytical Licensed Digest | DS 450 Series Bundle.

  • Design Fastening Values: 449.3 cc (27.42 cu. in) engine displacement is designed for the cylinder volume Matrix.
  • Advanced Threaded Fastener Data: For hydraulic braking systems, 52 N•m (38 lbf•ft) wheel nut torque delivers optimal wheel retention Standards.
  • Technical System Fill: Fuel tank capacity reaches 11.5 L (3.0 U.S. gal) requires proper level maintenance Margin.
  • Standard Power Framework: The BRP Rotax engine outputs 1800 RPM (±50) at idle configuration Protocol.
  • Prescribed Throughput Data: Maximum front tire pressure is measured at 48 kPa (7 PSI) for DS 450/X xc Architecture.
  • Engineered Output Density: Engine oil specification establishes 1.8 L (1.9 U.S. quarts) capacity per maintenance cycle Norms.

Professional Workshop Service Manual & Technical Specifications

Complete Specification Workshop Manual: Can-Am DS 450 EFI Operator's Guide and Maintenance Resource-Comprehensive

System-Coverage: DS 450 EFI, DS 450 EFI X xC, DS 450 EFI X mX ATVs // System-Coverage: Engine Management Logic, Brake Hydraulic Systems, Suspension Framework // System-Coverage: Rotax 4-Stroke Engine Specifications, Electronic Fuel Injection Control, 5-Speed Transmission Configuration.

Service-Nexus Value Context
Engine Documentation Rotax 4-Stroke, Double DOHC Complete specifications provided
Transmission System 5-Speed Constant Mesh Configuration and adjustment data included
Fuel Management Electronic Fuel Injection, 46mm Throttle Body System architecture documented
Cooling Assembly Liquid-Cooled with Thermostatic Fan Component layout and maintenance reference
Electrical Framework 12V, 7Ah Battery, Denso Generator Wiring integration specifications

Coverage is segmented into the safety information framework documenting hazard identification and operational precautions, riding technique protocols covering terrain-specific maneuvers and control positioning, vehicle systems architecture describing engine components and transmission operation, maintenance intervals and service procedures addressing routine upkeep, suspension customization guidelines detailing caster and camber adjustment methods, and technical troubleshooting protocols for diagnostic assessment.

Diagnostic Framework

Fundamentally requiring proper maintenance protocol, the manual documents comprehensive safety messaging structured around hazard recognition and accident prevention. The document presents operational warnings addressing vehicle control limitations, terrain interaction dynamics, and rider positioning techniques. Detailed sections cover pre-ride inspection procedures, seasonal preparation protocols, and emergency response actions when vehicles experience immersion or rollover situations.

Diagnostic Logic-Path

HVAC system procedures are included for engine cooling efficiency and radiator maintenance protocols. The document provides complete information on coolant system monitoring, fan operation verification, and thermal management procedures. Control and instrument sections detail each handlebar control, brake lever mechanics, clutch engagement principles, and tether stop switch functionality across the xC and mX model variants. Ignition sequence steps, parking brake engagement methods, and indicator lamp interpretation are fully documented.

Integrated Interface

Torque specifications are documented for fasteners including rear axle lock bolts (48 N•m), wheel nuts (52 N•m), and suspension component attachment points to ensure proper structural integrity. Parts identification is covered for the complete drive train system, including chain sprocket inspection methods, slider wear assessment, and hub configuration documentation. Fuel system specifications include tank capacity (11.5 L with 2.5 L reserve), recommended octane ratings (91 RON minimum in North America), and fueling procedure guidance with vent tube positioning.

Core Methodology

Removal procedures are documented for the air filter housing, seat access components, and fuel tank cap mechanisms. The manual provides step-by-step guidance for spark plug replacement, battery removal and installation, and fuse location identification. Wheel removal sequences, brake reservoir access instructions, and coolant tank procedures are presented with illustration references for clarity. Each component removal includes reinstallation guidance with torque specifications where applicable.

Engineered Parameters

Technical specifications are provided for all major systems including the 449.3cc engine displacement, 11.8:1 compression ratio, and automatic decompressor mechanism. Suspension specifications document 241mm front travel for the DS 450 EFI and 271.8mm for the X mx model, with rear suspension travel ranging from 267mm to 282mm depending on configuration. Tire pressure specifications are differentiated by model: DS 450/X xC specifications require 48 kPa (7 PSI) maximum front and rear, while the X mx requires 69 kPa (10 PSI) front and 62 kPa (9 PSI) rear when loaded up to 100 kg.

The manual documents torque specifications for the spark plugs to ensure proper fastener fatigue prevention and electrical connection reliability. Storage procedures and preseason preparation protocols are referenced with recommendation to consult authorized Can-Am dealer resources for comprehensive guidance. Brake system documentation addresses fluid specifications (DOT 4 only), hydraulic brake assembly architecture, and disc/pad wear service limits (1 mm pad thickness, 3.5 mm disc minimum with 0.2 mm maximum warpage tolerance).

FAQ

What components require **documented** safety precautions before maintenance? keyboard_arrow_down

Shock absorbers are pressurized and risk explosion if heated or punctured—never disassemble per page 111 safety guidelines.

Confirm the **precise** lubrication requirements for all suspension points. keyboard_arrow_down

Suspension synthetic grease P/N 293 550 033 must be applied at all grease fittings on front and rear suspension arms, with rear suspension lubrication required at bell crank lever and pivot arm locations documented on pages 111-112.

What tools require **proper** testing parameters for drive chain maintenance? keyboard_arrow_down

22 mm free play at midpoint between sprockets is the specification for DS 450/DS 450 X xc models, requiring screw driver pin insertion into eccentric axle housing for correct adjustment per page 108.

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Reviews (3)

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New
This manual is a must-have for anyone with a Can-Am DS 450. The maintenance tips are straightforward and easy to follow. I appreciated the quick email response with my download link!
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The troubleshooting section helped me resolve an issue I had with my ATV. The download process was seamless and I received the manual almost instantly!
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The guide is very detailed, making it easy to understand even for beginners. I was impressed with the professional support I received when I had questions. Highly recommend!