2002-2003 Bombardier DS 650 & DS 650 Baja ATV Shop Manual
Diagnostic procedures and component service for Bombardier DS 650 & DS 650 Baja ATVs. Documents paper handling and control panel diagnostics. PN 529 035 748, 529 035 709, 529 035 652.
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Models Covered & Key Technical Specifications
Bombardier DS 650 & DS 650 Baja ATV - Comprehensive Service, Maintenance & Repair Manual (2002-2003) Electrical-Reference
Product-Line: Shop Manual | Model-Specs: DS 650, DS 650 Baja | System-Identifier: Electrical-Reference
| Performance-Element | Diagnostic-Logic | Validation-Data |
|---|---|---|
| Torque Specifications | For fasteners of varying sizes | Torque values provided in N-m and lbf-ft. |
| Engine Oil Capacity | Specified for optimal lubrication | 300 kPa (44 PSI) at 6000 RPM. |
| Fuel System Pressure | For fuel delivery | 21 kPa (3 PSI) for 3 minutes. |
| Tire Pressure | For optimal ride handling | Front: 35 kPa (5 PSI), Rear: 35 kPa (5 PSI). |
| Valve Clearance | For precise engine operation | Exhaust: 0.10-0.15 mm, Intake: 0.004-0.006 in. |
| Brake Fluid Type | For braking system integrity | DOT 4 brake fluid recommended. |
Outlining the operational framework across various systems, this manual provides detailed guidance. It covers troubleshooting for common issues, maintenance procedures for optimal performance, and step-by-step instructions for component removal and installation. Detailed diagrams and specifications are included for electrical systems, fuel systems, and engine components to ensure accurate repairs.
Professional Workshop Service Manual & Technical Specifications
Bombardier DS 650 & DS 650 Baja ATV - Comprehensive Service, Maintenance & Repair Manual (2002-2003) Electrical-Reference
Product-Line: Shop Manual | Model-Specs: DS 650, DS 650 Baja | System-Identifier: Electrical-Reference
| Performance-Element | Diagnostic-Logic | Validation-Data |
|---|---|---|
| Torque Specifications | For fasteners of varying sizes | Torque values provided in N-m and lbf-ft. |
| Engine Oil Capacity | Specified for optimal lubrication | 300 kPa (44 PSI) at 6000 RPM. |
| Fuel System Pressure | For fuel delivery | 21 kPa (3 PSI) for 3 minutes. |
| Tire Pressure | For optimal ride handling | Front: 35 kPa (5 PSI), Rear: 35 kPa (5 PSI). |
| Valve Clearance | For precise engine operation | Exhaust: 0.10-0.15 mm, Intake: 0.004-0.006 in. |
| Brake Fluid Type | For braking system integrity | DOT 4 brake fluid recommended. |
Outlining the operational framework across various systems, this manual provides detailed guidance. It covers troubleshooting for common issues, maintenance procedures for optimal performance, and step-by-step instructions for component removal and installation. Detailed diagrams and specifications are included for electrical systems, fuel systems, and engine components to ensure accurate repairs.
Service Tools and Products
Tool requirements are listed for proper servicing of your ATV. This includes specialized tools for engine, electrical, suspension, and drive train systems, along with recommended service products like lubricants and sealants.
Engine Maintenance
Installation guidelines are provided for engine components, including torque values and the use of Loctite products. Procedures cover carburetor adjustments, fuel system checks, and ignition system maintenance.
Drive Train and Suspension
Maintenance guidelines are included for drive chain adjustment, rear axle service, and suspension system inspections. This ensures the longevity and smooth operation of these crucial components.
Brakes and Electrical Systems
OEM guidelines are included for brake system maintenance, including fluid replacement and bleeding procedures. Electrical system diagnostics cover charging, starting, and ignition systems, with troubleshooting tips for common issues.
Body and Frame
Transmission service information covers the shifting mechanism and gear inspection. Procedures for body panel removal, installation, and maintenance are also detailed to keep your ATV in top condition.
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