2002-2003 Bombardier DS 650 & DS 650 Baja ATV Shop Manual

Diagnostic procedures and component service for Bombardier DS 650 & DS 650 Baja ATVs. Documents paper handling and control panel diagnostics. PN 529 035 748, 529 035 709, 529 035 652.

4.7starstarstarstarstar_half(3)
visibility Preview Available
Bombardier 2002-2003 Bombardier DS 650 & DS 650 Baja ATV Shop Manual manual page preview - page 1 of 211

Sample pages from the 2002-2003 Bombardier DS 650 & DS 650 Baja ATV Shop Manual manual

Bombardier 2002-2003 Bombardier DS 650 & DS 650 Baja ATV Shop Manual manual preview page 1 - thumbnail
Bombardier 2002-2003 Bombardier DS 650 & DS 650 Baja ATV Shop Manual manual preview page 2 - thumbnail
Bombardier 2002-2003 Bombardier DS 650 & DS 650 Baja ATV Shop Manual manual preview page 3 - thumbnail
Bombardier 2002-2003 Bombardier DS 650 & DS 650 Baja ATV Shop Manual manual preview page 4 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$19.99 (incl. VAT) Instant Download / No Shipping Fees
2 sold in the last 30 days
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
29904 / Mary Johnson
File Size:
11.57 MB
File Type:
PDF
Language:
English
Pages:
211
Printable:
Yes
Category:
ATV
Last updated / verified
Dec 31, 2025

Models Covered & Key Technical Specifications

Bombardier DS 650 & DS 650 Baja ATV - Comprehensive Service, Maintenance & Repair Manual (2002-2003) Electrical-Reference

Product-Line: Shop Manual | Model-Specs: DS 650, DS 650 Baja | System-Identifier: Electrical-Reference

Performance-Element Diagnostic-Logic Validation-Data
Torque Specifications For fasteners of varying sizes Torque values provided in N-m and lbf-ft.
Engine Oil Capacity Specified for optimal lubrication 300 kPa (44 PSI) at 6000 RPM.
Fuel System Pressure For fuel delivery 21 kPa (3 PSI) for 3 minutes.
Tire Pressure For optimal ride handling Front: 35 kPa (5 PSI), Rear: 35 kPa (5 PSI).
Valve Clearance For precise engine operation Exhaust: 0.10-0.15 mm, Intake: 0.004-0.006 in.
Brake Fluid Type For braking system integrity DOT 4 brake fluid recommended.

Outlining the operational framework across various systems, this manual provides detailed guidance. It covers troubleshooting for common issues, maintenance procedures for optimal performance, and step-by-step instructions for component removal and installation. Detailed diagrams and specifications are included for electrical systems, fuel systems, and engine components to ensure accurate repairs.

Professional Workshop Service Manual & Technical Specifications

Bombardier DS 650 & DS 650 Baja ATV - Comprehensive Service, Maintenance & Repair Manual (2002-2003) Electrical-Reference

Product-Line: Shop Manual | Model-Specs: DS 650, DS 650 Baja | System-Identifier: Electrical-Reference

Performance-Element Diagnostic-Logic Validation-Data
Torque Specifications For fasteners of varying sizes Torque values provided in N-m and lbf-ft.
Engine Oil Capacity Specified for optimal lubrication 300 kPa (44 PSI) at 6000 RPM.
Fuel System Pressure For fuel delivery 21 kPa (3 PSI) for 3 minutes.
Tire Pressure For optimal ride handling Front: 35 kPa (5 PSI), Rear: 35 kPa (5 PSI).
Valve Clearance For precise engine operation Exhaust: 0.10-0.15 mm, Intake: 0.004-0.006 in.
Brake Fluid Type For braking system integrity DOT 4 brake fluid recommended.

Outlining the operational framework across various systems, this manual provides detailed guidance. It covers troubleshooting for common issues, maintenance procedures for optimal performance, and step-by-step instructions for component removal and installation. Detailed diagrams and specifications are included for electrical systems, fuel systems, and engine components to ensure accurate repairs.

Service Tools and Products

Tool requirements are listed for proper servicing of your ATV. This includes specialized tools for engine, electrical, suspension, and drive train systems, along with recommended service products like lubricants and sealants.

Engine Maintenance

Installation guidelines are provided for engine components, including torque values and the use of Loctite products. Procedures cover carburetor adjustments, fuel system checks, and ignition system maintenance.

Drive Train and Suspension

Maintenance guidelines are included for drive chain adjustment, rear axle service, and suspension system inspections. This ensures the longevity and smooth operation of these crucial components.

Brakes and Electrical Systems

OEM guidelines are included for brake system maintenance, including fluid replacement and bleeding procedures. Electrical system diagnostics cover charging, starting, and ignition systems, with troubleshooting tips for common issues.

Body and Frame

Transmission service information covers the shifting mechanism and gear inspection. Procedures for body panel removal, installation, and maintenance are also detailed to keep your ATV in top condition.

FAQ

What **components** are included in the electrical system diagnostics? keyboard_arrow_down

12 Vdc is the battery voltage required for the ignition system to operate. The electrical system comprises charging, starting, ignition systems, and accessories, all of which are covered in diagnostic procedures.

Confirm the **precise** torque values for the front suspension installation. keyboard_arrow_down

63 N•m (46 lbf•ft) is the specified torque for upper A-arm nuts, and 50 N•m (37 lbf•ft) for the castle nut on the knuckle. Proper torque ensures safe and reliable suspension function.

What tools are **proper** for drive chain adjustment? keyboard_arrow_down

43 N•m (32 lbf•ft) is the torque for the rear axle lock bolts. Proper adjustment requires loosening these bolts, adjusting the chain slack to 19-25.4 mm (3/4-1 in), and then tightening the bolts.

Customer Reviews

Read what our customers say about this Bombardier ATV manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (3)

Avatar
New
The manual provided all the necessary info for maintaining my DS650. The troubleshooting section was particularly useful. I received my download link quickly after purchase, and the support team answered my questions promptly. Highly recommend!
Avatar
New
This shop manual is a must-have for anyone owning a Bombardier DS650. The detailed instructions and illustrations made repairs straightforward. Plus, the download process was seamless, and customer support was incredibly responsive!
Avatar
New
I found this manual to be very comprehensive and user-friendly. The illustrations were a great help. The download was quick and hassle-free, and the support staff were friendly and attentive. Definitely worth it!