Audi A3 2003–2010 Repair Manual Set (P/N 4884)
1,278 Pages • ZIP Download: 6 Printable PDFs • 235.84 MB
Audi Models Covered & Key Technical Specifications
Models: A3; A4 (supplementary service and engine references)
Sub-models / Variants: A3 Hatchback (3-door), Sportback (5-door); supplementary A4 2.0 Liter 4-Cyl. 4V Turbo and 3.2 V6 4V engine references
Model Years: 2003–2010 (2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010)
Serial Numbers: A4 BKH crankshaft bearing-shell allocation: through engine no. BKH 033 000 / from engine no. BKH 033 001
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Engine configuration: A3: 1.6 L and 2.0 L gasoline, 1.9 L and 2.0 L turbo-diesel; supplementary A4 engine references: 2.0 L 4-Cylinder 4V Turbo and 3.2 L V6 4V
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Engine codes: A3 1.6 L SOHC gasoline: BGU, BSE, BSF; 1.6 L FSI: BAG, BLF, BLP; 2.0 L FSI: AXW, BHD, BLR, BLX, BLY, BMB, BVY, BVZ; 2.0 L TFSI: AXX, BPY, BWA, CAWB, CBFA, CCTA.
A3 1.9 L turbo-diesel: BKC, BLS, BXE; 2.0 L 8-valve turbo-diesel: BMM, BRA; 2.0 L 16-valve turbo-diesel: AZV, BKD, BKQ, BMN, BUY. The A3/A4 supplement also identifies A3 3.2 L MFI engine BUB in its specification tables.
A4 engine mechanical references: BPG, BWT (2.0 L turbo), BKH (3.2 L V6). Additional codes in the A4 2.0 L specification table: BGB, BWE, BUL, BYK, BPJ; these table entries do not establish equivalent repair coverage.
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Compression ratio: 10.3:1 to 10.5:1 (A4 2.0 L turbo specification table)
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Ignition sequence: 1-3-4-2 (A4 2.0 L turbo reference)
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Fuel system: FSI (Fuel Stratified Injection) (A4 2.0 L turbo reference)
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Fastening tolerance: ± 15% for torque specifications in the A4 engine installation mounting tables
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Transmission variants: A3: 5-speed manual 0AF for 1.6 L SOHC gasoline and 1.9 L diesel engines; 6-speed manual 02Q for 1.6 L DOHC gasoline and 2.0 L engines; 6-speed automatic 09G. The A4 BPG/BWT reference includes manual and Multitronic engine-mounting configurations; the BKH reference includes manual and 09L automatic engine-removal configurations. The supplement identifies automatic transmission 01V in the A4 radiator procedure.
Audi Manual Features & Selected Content Preview
| Publication | Pages |
|---|---|
| Haynes Audi A3 Owners Workshop Manual, P/N 4884 — June 2003–March 2008 Hatchback and Sportback; 1.6- and 2.0-liter gasoline, 1.9- and 2.0-liter turbo-diesel engines | 381 |
| Audi A3/A4 service supplement, supplied as the 2009–2010 supplement | 72 |
| 2006 Audi A4 2.0-liter turbo engine mechanical reference — BPG/BWT | 312 |
| 2006 Audi A4 3.2-liter V6 engine mechanical reference — BKH | 452 |
| Audi A3 2004 onward direct-injection and ignition excerpt — AXX/BPY/BWA, Edition 11.2005; document code A0050442920 | 19 |
| Audi diagnostic trouble-code cross-reference | 42 |
The Haynes volume is the core A3 repair guide, while the supplement adds selected A3/A4 procedures. Match the engine-specific references to the vehicle and engine code before choosing a procedure.
Coverage limits: The main manual excludes 1.4-, 1.8-, and 3.2-liter gasoline models, semi-automatic transmissions, quattro, S3, Cabriolet, and the revised A3 range introduced in April 2008. The two large engine PDFs are A4 references, and the 2009–2010 supplement is not a complete workshop manual for those years.
PDF Search, Bookmarks and Included Pages
Search and circuit detail: All six PDFs support text search; OCR in the Haynes manual and supplement contains recognition errors. The main manual has four coarse bookmarks. The A3 excerpt has partly usable bookmarks, including entries for missing sections; the other four files have none. Small labels in the checked A3 wiring diagrams require zooming.
The ZIP download contains six printable PDFs totaling 1,278 pages. These totals include the Haynes manual’s three title/contents pages and ten notes pages, the supplement’s two contents pages, the A3 excerpt’s four preliminary pages, and one additional end page in the BKH file.
Engine, Drivetrain and Vehicle-System Coverage
The following selected topics show the range of material included rather than reproduce the full contents. Additional subjects include roadside checks and service-interval display resetting.
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Engine repair: Step-by-step instructions for timing-belt and timing-chain work, cylinder-head and camshaft service, oil-pump and balance-shaft work, and engine/transmission removal.
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Fuel and emissions: Gasoline injection components, diesel unit injectors and tandem pumps, turbocharger controls, EGR components, and exhaust-system service.
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Clutch and transmission: Hydraulic clutch bleeding and component replacement, gearbox removal, manual linkage adjustment, and automatic selector-cable adjustment.
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Brakes and running gear: Hydraulic bleeding, caliper overhaul, ABS components, CV joints and boots, wheel bearings, MacPherson front suspension, multilink rear suspension, and electromechanical steering.
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Body and climate systems: Doors, window regulators, trim, bumpers, instrument panel, seats, sunroof, heating, air conditioning, and airbag components.
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A4 engine references: BPG/BWT valvetrain, turbocharger and charge-air work; BKH timing-chain drives, cylinder heads, crankshaft, pistons, lubrication, cooling, and exhaust procedures.
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Electrical diagnosis: Starting and charging systems, ignition, lighting, wipers, central locking, parking aids, fault tracing, and 12 A3 wiring diagrams.
This set is suited to experienced DIY owners and professional technicians who can match the Haynes job ratings to their skills and have the lifting, diagnostic, and VAG/VAS equipment required for engine work.
A3 Engine Work and Fault Finding
The gasoline chapters distinguish SOHC, FSI, and TFSI engines; diesel sections separate the unit-injector engines and their 8- and 16-valve configurations. Overhaul material extends to cylinder-head dismantling, valve inspection, crankshaft and bearing-clearance checks, piston and connecting-rod work, and initial checks after reassembly.
The job-difficulty ratings and symptom-based fault-finding sections help owners plan maintenance and repair work and recognize tasks requiring specialist equipment.
Transmission Service and Chassis Repair
The gearbox chapters concentrate on removal, installation, external controls, and adjustment. They provide general overhaul guidance rather than step-by-step internal gearbox rebuild instructions; detailed automatic-transmission diagnosis is outside the main manual’s scope.
The chassis chapters include clutch master and slave cylinders, brake hydraulic components, steering-column and steering-gear work, and suspension alignment information. Body electrical coverage extends to window controls, lighting, central locking, and parking-aid components.
A4 Engine Procedures, Tools and Repair Cautions
The BPG/BWT reference documents lock-carrier-off engine removal and includes turbocharger component overviews and balance-shaft module illustrations. Equipment references include the VAS 6095 engine/transmission holder, T40039 ignition-coil puller, T10115 locking pin, VAS 5161 valve-cotter service device, and VAS 6213 hand vacuum pump.
The BKH file distinguishes manual- and 09L automatic-transmission engine-removal configurations. It calls out the VAS 6131 scissor-lift table and T40069/T40070 timing fixtures, with camshaft timing-chain views and serial-dependent crankshaft bearing-shell allocations.
The BPG/BWT pages warn that impact-tool use during dual-mass-flywheel bolt removal can damage the flywheel. They also explain how a locked retaining clip during charge-air hose coupling assembly can damage the sealing ring and cause a leak.
Wiring Diagrams and Injection-System References
Representative A3 circuits cover starting/charging and the ignition switch, exterior lighting, and wash/wipe and heated-rear-window systems. The engine references and service supplement together contain more than 1,400 numbered figures.
The A3 injection excerpt contains pressure-safety and cleanliness rules, component-location views, and intake-manifold and fuel-rail exploded views. It ends after the fuel-rail view: later removal, testing, and ignition procedures listed in its contents are not included.
The DTC file maps Audi numeric fault codes to SAE P-codes from P0010 through P1866. It is a code-description cross-reference rather than a fault-isolation manual.
The injection excerpt warns that opening the driver’s door can prime the fuel pump. Work involving pressurized fuel, airbags, brake hydraulics, refrigerant systems, or engine removal must follow the manual’s isolation, pressure-relief, and support precautions.
Oil-Pressure and Idle-Speed Specification Preview
For the A3 2.0-liter gasoline engines, the engine chapter lists oil pressure of 1.2–1.6 bar at idle and 2.7–4.5 bar at 2,000 rpm, both at an oil temperature of 80°C.
For AXX/BPY/BWA direct injection, the excerpt specifies an electronically controlled, nonadjustable idle speed of 640–800 rpm. Its technical-data section also distinguishes the low-pressure fuel supply from mechanically generated high pressure.
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