1980-1984 Yamaha XT250 Service Manual
Addresses XT250G/H/J/K/L systems including engine, chassis, electrical, and carburetion. PN LIT-11616-XT-04.
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Models Covered & Key Technical Specifications
Enhanced Reference Manual: Yamaha XT250 Service-Archive Yamaha XT250 (LIT-11616-XT-04) — 1980-1984 Models.
- Established Size Parameters: 327 pages detailing complete service procedures.
- Reference Installation Footprint: This manual covers the entire XT250 motorcycle from 1980-1984.
- Certified Coupling Torques: Torque specifications are provided for all critical fasteners throughout.
- Factory System Fill: Includes fluid capacities for engine oil, fork oil, and brake fluid.
- Integral Power Framework: Details electrical system components and wiring diagrams.
- Specific Mass Specs: Covers all chassis components, including wheels, brakes, and suspension.
Manual Description & Preview
Enhanced Reference Manual: Yamaha XT250 Service-Archive
Yamaha XT250 (LIT-11616-XT-04) — 1980-1984 Models. Subsystem-Focus: XT250 series // Model-Specs: 1980-1984 XT250 / XT250LC Logic // Conceptual-Layout: Detailed diagrams and procedures.
| Service-Nexus | Technical-Path | Validation-Data |
|---|---|---|
| General Information | Motorcycle Identification | Serial Number Data |
| Periodic Inspections & Adjustments | Maintenance Intervals | Emission Control Systems |
| Engine Overhaul | Engine Removal & Disassembly | Inspection and Repair |
| Carburetion | Sectional View & Specifications | Disassembly & Assembly |
| Chassis | Front & Rear Wheel Service | Drive Chain & Sprockets |
Major sections focus on detailed engine overhaul procedures, chassis maintenance, electrical system diagnostics, and carburetion adjustments. Methodically calling for thorough inspection and repair processes, this manual offers comprehensive coverage. The documentation addresses all aspects of the XT250, including systems, procedures, and component specifications. Assembly instructions are detailed for all major components. This manual documents torque specifications for engine and chassis components to ensure proper mating surface contact.
BOTTOM of description
| Item | Model | XT250K / XT250KC |
|---|---|---|
| Cylinder Head: Warp Limit | 0.03 mm (0.0012 in) | |
| Cylinder: Bore Size | 75.025 – 75.040 mm (2.9535 – 2.9543 in) | |
| Camshaft Runout Limit | < 0.03 mm (0.001 in) | |
| Clutch Free Spring Minimum Length | 34.6 mm (1.36 in)/4 | |
| Steering: Steering Stem Bolt | 54 Nm (5.4 m·kg, 39 ft·lb) | |
| Front Fork: Pinch Bolt | 23 Nm (2.3 m·kg, 17 ft·lb) | |
| Rear Shock Absorber: Tightening Torque | 27 Nm (2.7 m·kg, 19 ft·lb) | |
| Electrical: Ignition System | C.D.I. Magneto | |
| Electrical: Battery Capacity | 6V 6AH |
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