1986-2002 Honda XLR200R, XR200R Motorcycle Service Manual
Complete service and repair manual for Honda XLR200R and XR200R motorcycles (1986-2002). Covers all systems and components, Publication C4085-91017.
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Models Covered & Key Technical Specifications
1986-2002 Honda XLR200R, XR200R Motorcycle Service Manual: Precision Maintenance & Troubleshooting Transmission-Guide Honda XLR200R, XR200R (C4085-91017) - 1986-2002. Structured Automotive Briefing | Honda Package.
- Designated Storage Capacity: 9.0 liters dictates the maximum fuel reserve Requirements.
- Verified Tolerance Values: 0.10-0.02 mm specifies the engine oil clearance Benchmarks.
- Nominal Consumption Data: 1.2 liters is the standard engine oil volume Threshold.
- Defined Heat Dissipation: 14.5 km/h is the standard braking distance Baseline.
- Key Footprint Data: 26 is the standard caster setting Sequences.
- Essential Tank Capacity: 2.0 kg-m signifies the torque for the starter clutch bolts Threshold.
Professional Workshop Service Manual & Technical Specifications
Unified Performance Diagnostic Manual: Honda Genuine Factory XLR200R, XR200R Repair Manual (1986-2002) - Precision Maintenance & Troubleshooting Transmission-Guide
Technical-Scope: Motorcycle // Maintenance-Category: Motorcycle / Engine Logic // Technical-Scope: Repair and Maintenance Procedures.
| Specification | Rating | Validation-Data |
|---|---|---|
| Engine Oil Volume | 1.0 liter | 0.10-0.02 mm |
| Fuel Tank Capacity | 9.0 liters | 1.400 +/- 100 rpm |
| Valve Clearance | 0.10 mm | 20-30 mm |
| Drive Chain Slack | 25-35 mm | 10.5 kg-m |
Featuring a modular arrangement of chapters covering all aspects of motorcycle maintenance and repair. This manual provides essential information for ensuring your Honda XLR200R or XR200R operates at peak performance.
Clearancemeasurements are addressed for all critical engine components, ensuring proper assembly and function.
Special procedures are addressed for the front and rear brake systems, including pad replacement and caliper service.
Verification procedures are included for the ignition system, covering spark plugs, ignition coils, and pulse generators.
Repair information is provided for the suspension systems, including fork and rear shock absorber maintenance.
The document includes coverage of electrical system components, such as the battery, AC generator, and regulator/rectifier.
This manual documents torque specifications for critical fasteners to ensure proper pivot-point integrity.
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