2008 Kawasaki KLR 650 motorcycle service manual

2008 Kawasaki KLR 650 motorcycle service manual Preview image 1
2008 Kawasaki KLR 650 motorcycle service manual Preview image 1
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  • File Size: 42.63 MB
  • File Type: ZIP
  • Language: English
  • Pages: Pages:462 ,
  • Printable: Yes
  • Estimated Download Time: 0.87 Minutes
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Models Covered in this Manual

KLR 650, KL 650 / Kawasaki Motorcycle & Engine Company

  • KLR 650 Standard
  • KL650E8F
  • KL650E8FL (California model)

Product Information

Table of contents

General Information

  • Model Identification
  • Specifications
  • Torque and Locking Agent

Periodic Maintenance

  • Maintenance Schedule
  • Lubrication Points
  • Cable and Hose Routing

Fuel System

  • Carburetor
  • Fuel Tank
  • Fuel Pump
  • Fuel Line

Cooling System

  • Radiator
  • Coolant
  • Water Pump
  • Thermostat

Engine Top End

  • Cylinder Head
  • Valves
  • Camshaft
  • Rocker Arms

Clutch

  • Clutch Lever
  • Clutch Cable
  • Clutch Housing
  • Clutch Plates

Engine Lubrication System

  • Oil Pump
  • Oil Filter
  • Oil Lines
  • Oil Cooler

Engine Removal/Installation

  • Engine Mounts
  • Engine Removal
  • Engine Installation

Crankshaft/Transmission

  • Crankshaft
  • Bearings
  • Transmission Gears
  • Gearshift Mechanism

Wheels/Tires

  • Wheel Removal
  • Tire Replacement
  • Wheel Bearings
  • Wheel Alignment

Final Drive

  • Drive Chain
  • Sprockets
  • Chain Tension

Brakes

  • Brake Lever and Pedal
  • Brake Lines
  • Brake Calipers
  • Brake Pads

Suspension

  • Front Forks
  • Rear Shock Absorber
  • Swingarm
  • Suspension Adjustment

Steering

  • Handlebar
  • Steering Stem
  • Steering Bearings
  • Steering Adjustment

Frame

  • Frame Inspection
  • Frame Repair
  • Subframe
  • Stand

Electrical System

  • Battery
  • Charging System
  • Ignition System
  • Lighting System
  • Wiring Diagram

Appendix

  • Troubleshooting Guide
  • Service Data
  • Special Tools
  • Conversion Tables

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