1987-1991 Yamaha Exciter EX570 & EX570E Snowmobile Service Manual

For 1987-1991 Yamaha Exciter EX570 and EX570E Snowmobiles: access diagnostics, service procedures, and parts information. Includes PN 82M-000101.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Yamaha Models Covered & Key Technical Specifications

Models: 1987–1991 Yamaha Exciter EX570, 1987–1991 Yamaha Exciter EX570E
Sub-models / Variants: EX570L, Exciter, Exciter High Altitude, Exciter II
Trade Names: Exciter
Build Years: 1987–1991
Serial Numbers: 82M-000101 and later
Technical Data:

  • Engine idle speed: 1,400–1,600 r/min
  • Cylinder bore: 73.00–73.02 mm (2.874–2.875 in)
  • Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)
  • Throttle cable free play: 1.0–2.0 mm (0.04–0.08 in)
  • Cylinder head bolt torque: 33 Nm (3.3 m-kg, 24 ft-lb)
  • Standard spark plug: BR9ES (N.G.K.)
  • Cooling system capacity: 4.2 liters (3.7 Imp qt, 4.4 US qt)
Technical Specifications
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Document Number / Seller:
29787 / Harold Lewis
File Size:
14.05 MB
File Type:
PDF
Language:
English
Pages:
578
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Dec 31, 2025

Yamaha Manual Features & Content Preview

1987–1991 Yamaha Exciter EX570 Technical Scope

  • Covers 1987–1991 Yamaha Exciter EX570 and EX570E snowmobiles, including EX570L, High Altitude, and Exciter II variants
  • Original OEM publication, Form 82M-000101, documenting factory maintenance, engine overhaul, and chassis adjustment specifications
  • Contains 47 detailed exploded-view diagrams, 8 technical tuning charts for altitude adjustments, and 12 engine/drive system torque tables
  • Accessible from your device as soon as the order is placed
  • Full-text search finds any part number in seconds
  • This 1987–1991 Yamaha Exciter EX570 factory archive is the primary reference used for high-altitude carburetor and clutch tuning settings

Factory Maintenance and Overhaul Documentation

The 1987–1991 Yamaha Exciter EX570 service manual provides extensive details for the routine care and mechanical upkeep of the Exciter series. Chapters encompass a full breakdown of general identification, scheduled maintenance tables, engine teardown, and cooling system requirements. The publication further documents power train adjustments, chassis maintenance, and electrical component diagnostics. All procedures emphasize factory-recommended service intervals to ensure reliable machine performance across varying snow conditions.

Specification Highlights and Technical Reference

This technical guide includes comprehensive reference values for the Yamaha EX570, covering fluid capacities, timing, and mechanical tolerances. Standard idle speed for the 1987–1991 Yamaha Exciter is documented at 1,400–1,600 r/min. Intake valve clearance for the intake is listed at 0.11–0.20 mm in the cylinder head specification table. Cylinder head bolt torque values are documented in a multi-stage sequence, with final-stage values specified at 33 Nm in the engine assembly data. The manual covers factory workshop documentation regarding high-altitude tuning parameters for jetting and clutch engagement adjustments.

Reference only — always consult a certified technician before performing service on this equipment. An official 578-page Yamaha OEM workshop manual covering the 1987–1991 Yamaha Exciter EX570, documenting engine, chassis, electrical, and carburetor specifications for the 82M-series build.

Manual FAQ, Purchase & Download Details

Does this manual cover the periodic inspection and adjustment procedures for the engine, power train, and chassis systems of the 1987-1991 Yamaha Exciter snowmobile? keyboard_arrow_down

Yes, Chapter 2 of this manual includes the periodic maintenance table and specific sections for inspections and adjustments across the engine, power train, chassis, and electrical systems.

What information regarding technical specifications and component assemblies does this document provide? keyboard_arrow_down

Document contains tightening torque specifications, exploded view references, and special tool lists for servicing the machine. It also includes comprehensive chapters covering general information, engine overhaul, cooling systems, and carburetion.

Which specific technical data tables and reference charts are included in the periodic maintenance section? keyboard_arrow_down

Periodic maintenance section includes maintenance tables that list check points by operating hours and mileage, as well as lubrication interval charts that specify the required oil or grease for various components.

Can I find exploded views or parts illustrations within this service manual? keyboard_arrow_down

Manual includes various exploded view references and diagrams throughout the service sections to assist in the identification of machine components. These illustrations are found alongside notes for disassembly and assembly found in Chapter 1. The documentation also provides clear guidance on the use of special tools for these component breakdowns.

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