1997 Jeep Wrangler Sport SE Sahara Factory Service Manual

Diagnostic procedures and component service for 1997 Jeep Wrangler Sport SE, Sahara Models with the 2.5L & 4.0L Engines. Ref: 80632206

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Document Details

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Document Number / Seller:
29860 / Michael King
File Size:
69.26 MB
File Type:
ZIP
Language:
English
Pages:
1153
Printable:
Yes
Category:
SUV
Last updated / verified
Jul 8, 2025

Models Covered & Key Technical Specifications

1997 Jeep Wrangler Sport SE, Sahara (80632206) - Factory Service Manual

Covers the Jeep Wrangler Sport, SE, & Sahara Models with the 2.5L & 4.0L Engines | Factory Manual Portfolio.

  • Vehicle Identification: VIN plate located on the lower windshield is imprinted on the body code plate, vehicle safety certification label, and frame rail.
  • Body Code Plate: Contains 7 lines of information with codes for primary paint, secondary paint, interior trim, engine, and vehicle line.
  • Wheel Alignment Specifications: Includes caster (±1.0°), camber (-0.25° ±0.63°), wheel toe-in (0.15° ±0.15° each wheel), and thrust angle (0 ±0.15°).
  • Torque Specifications: Detailed torque values for various components including shock absorbers, suspension arms, stabilizer bar, and track bar.
  • Brake System: Features front disc brakes with single piston calipers and rear drum brakes with dual shoe units.
  • Cooling System: Utilizes a centrifugal water pump, radiator pressure cap, and thermostat to regulate engine temperature.

Professional Workshop Service Manual & Technical Specifications

Detailed Workshop Calibration Manual: 1997 Jeep Wrangler Sport SE, Sahara repair guide Transmission-Guide

Machine-Range: 1997 Jeep Wrangler TJ Sport SE Sahara // Documentation-Type: Factory Service Manual / SUV // Operational-Scope: Engine, Drivetrain, Suspension, Brakes, Cooling System, Electrical System, Body, HVAC, Transmission Assessment-Parameter Operational-Logic Validation-Data
Vehicle Identification VIN Plate Details Body Code Plate Info
Suspension System Alignment Specs Torque Specs
Brake System Disc/Drum Brakes ABS System
Drivetrain Components U-Joints Differential
Cooling System Radiator Water Pump
Electrical System Wiring Diagrams Ignition System

The repository is divided into sections covering:

Electrical system documentation covers diagnostic procedures, wiring diagrams, ignition system, starting/charging systems, and instrument panel systems.

Suspension service documentation covers front and rear suspension, wheel alignment, and steering knuckle ball studs.

Disassembly instructions are documented for shock absorbers, coil springs, stabilizer bar, track bar, axle shafts, pinion gear, and differential components.

Wear limits are specified for brake components, engine parts, and driveline components.

System operation descriptions cover the function of the differential, ABS system, cooling system, and clutch system.

Methodically demanding repairs are aided by detailed diagrams and step-by-step instructions. This manual documents torque specifications for various suspension and brake components to ensure proper component function and thermal expansion compensation.

FAQ

Confirm the **recommended** diagnostic procedures for the 1997 Jeep Wrangler? keyboard_arrow_down

Diagnostic Trouble Codes (DTCs) are accessed via the DRB scan tool or by cycling the ignition switch, indicating system faults. Refer to the "On-Board Diagnostics" section for specific code meanings and troubleshooting steps.

What tools are needed for **calibrated** fluid capacity requirements? keyboard_arrow_down

For fluid capacity checks, standard measurement tools and appropriate service manuals are required; specific tools are listed within sections detailing brake fluid, gear lubricant, and engine coolant capacities.

Identify the **applicable** component identification for the 1997 Jeep Wrangler? keyboard_arrow_down

Component identification is primarily found on VIN plates, body code plates, and individual part labels, providing details on engine size (2.5L/4.0L), axle ratios, and specific model trims (Sport, SE, Sahara).

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The manual is incredibly detailed and easy to follow. Downloading it was a breeze, and I received my link within minutes. Highly recommend for any TJ owner!