1984-1999 Harley Davidson Softail repair manual

Table of Contents

1. General Information

   • Specifications
   • Maintenance Schedules
   • VIN Information
   • Special Tools

2. Troubleshooting

   • Common Issues
   • Diagnostic Procedures
   • Troubleshooting Charts

3. Periodic Lubrication, Maintenance and Tune-up

   • Lubrication Points
   • Maintenance Intervals
   • Tune-up Procedures

4. Engine

   • Engine Removal and Installation
   • Disassembly and Reassembly
   • Cylinder Head
   • Valves and Springs
   • Pistons and Rings
   • Crankshaft and Bearings

5. Clutch, Primary Drive and Starter Drive

   • Clutch Adjustment
   • Primary Drive Components
   • Starter Drive Maintenance

6. 4-Speed Transmission

   • Transmission Removal and Installation
   • Disassembly and Reassembly
   • Gear Ratios

7. 5-Speed Transmission

   • Transmission Removal and Installation
   • Disassembly and Reassembly
   • Gear Ratios

8. Fuel, Exhaust and Emission Control Systems

   • Fuel Tank and Lines
   • Carburetor Adjustment
   • Exhaust System
   • Emission Control Components

9. Electrical System

   • Wiring Diagrams
   • Battery Maintenance
   • Charging System
   • Ignition System

10. Wheels, Hubs and Tires

    • Wheel Removal and Installation
    • Tire Maintenance
    • Hub Servicing

11. Front Suspension and Steering (Models with Telescopic Front Forks)

    • Fork Oil Replacement
    • Fork Assembly
    • Steering Adjustment

12. Springer Front Fork

    • Fork Maintenance
    • Disassembly and Reassembly

13. Rear Suspension

    • Shock Absorber Replacement
    • Swingarm Maintenance

14. Brakes

    • Brake Pad Replacement
    • Brake Fluid Change
    • Brake System Bleeding

15. Frame, Body and Frame Repainting

    • Frame Inspection
    • Body Panel Replacement
    • Frame Painting Techniques

16. Supplement

    • Model-Specific Information
    • Technical Updates

17. Index

18. Wiring Diagrams

    • Complete Wiring Schematics
    • Connector Pinouts