1995-2008 Komatsu PC200, PC210-3, PC220, PC240-3 Excavator Service Manual

Komatsu excavator troubleshooting and repair reference covering PC200, PC210-3, PC220, PC240-3 models (1995-2008). Part no. SEBM02050309.

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Document Details

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Document Number / Seller:
29897 / David Torres
File Size:
114.13 MB
File Type:
PDF
Language:
English
Pages:
765
Printable:
Yes
Category:
Excavator
Last updated / verified
Mar 2, 2025

Models Covered & Key Technical Specifications

Komatsu PC200, PC210-3, PC220, PC240-3 (SEBM02050309) -- 1995-2008 A Digital Resource Documentation Catalog | Module

  • Certified Tightening Data: 30 kgm is the final torque specification for the mounting bolts of the cylinder head assembly.
  • Designated Fill Levels: For engine cooling water, 20-21 L is specified for proper operation of the system.
  • Defined Tolerance Values: 0.45 mm is the allowable limit for intake valve clearance to ensure optimal engine performance.
  • Key Amperage Specs: 7.5 kW is the standard output for the starting motor, ensuring reliable engine ignition.
  • Primary Feed Speed: The track shoe is built-up triple grouser, designed for durability and traction across various terrains.
  • Baseline Bolt Torques: 5.2 ± 0.2 kgm is the specified mounting bolt torque for the fuel injection pump assembly.

Professional Workshop Service Manual & Technical Specifications

Komatsu Excavator Service Manual: PC200, PC210-3, PC220, PC240-3 (1995-2008) Data-Compendium

Procedure-Type: Service Manual // Technical-Domain: Excavator / Hydraulic Logic // Subsystem-Focus: Engine, Powertrain, Undercarriage, Hydraulics, Electronics.

Identifier Diagnostic-Logic Framework
Engine Troubleshooting Components
Power Train System Diagrams Operation
Hydraulics Repair Procedures Maintenance
Electrical Specifications Adjustments
Others Torque Data Assembly

Systematizing the service groups into a logical structure, this manual offers comprehensive documentation for the Komatsu PC200, PC210-3, PC220, and PC240-3 excavator series manufactured between 1995 and 2008. It details engine and hydraulic system diagnostics, powertrain overhauls, undercarriage maintenance, and electrical system checks. The document includes detailed diagrams and procedures for assembly and disassembly of major components.

Testing requirements are specified for engine performance and emissions control systems.

Clearance measurements are addressed for valve adjustments and other critical component tolerances.

Special procedures are addressed for the dismantling and reassembly of complex systems like the hydraulic pump and travel motor.

Verification procedures are included for all major repair and maintenance operations.

This manual documents torque specifications for various components to ensure proper service interval reliability.

FAQ

What does the **assembly sequence** for the cylinder head entail? keyboard_arrow_down

91 kg is the approximate weight of the cylinder head assembly, including the turbocharger, exhaust manifold, and intake manifold.

Reference the **specific** service interval parameters for the engine. keyboard_arrow_down

20 L (standard) and 21 L (with radiator) are the specified engine cooling water capacities for maintaining optimal operating temperatures.

What are the **designated** system architecture requirements? keyboard_arrow_down

4-spool and 5-spool valve configurations are utilized within the hydraulic control system to manage various functions.

Specify the **critical** tool requirements for valve clearance adjustment. keyboard_arrow_down

799-502-1204 is the part number for the compression gauge required for engine testing and adjusting procedures.

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Reviews (5)

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This service manual made all the difference in understanding my Komatsu excavator. The troubleshooting section is particularly helpful!
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Rated 4 out of 5 stars
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I received the download link via email within minutes! The manual is comprehensive and easy to navigate.
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Rated 4 out of 5 stars
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hey bud i need the part number for the main hydralic pump of a 1986 pc 220lc-3 plz assist in this small faor in great need of the serial number and part number plz thank u