1995-2008 Komatsu PC200, PC210-3, PC220, PC240-3 Excavator Service & Repair Manual (P/N SEBM02050309)

• Official Komatsu publication SEBM02050309, detailing the 1995–2008 PC200, PC210, PC220, and PC240-3 hydraulic excavator lines
• Delivers 765 pages of OEM technical specifications, 25 precise component assembly drawings, and extensive fluid/torque reference tables
• Serves as the primary reference for S6D105-1 engine integration and associated hydraulic systems across all identified machine configurations

Component and System Documentation

This factory reference lays out the functional structure and exact assembly parameters for the entire machine. It breaks down major sections like the engine control system, undercarriage configuration, and the hydraulic pump and motor assemblies. Mechanics will find a clear progression from general machine dimensions right through to the power train and electrical systems, taking the guesswork out of component identification. Working on heavy excavators involves serious physical hazards. Always verify system depressurization and observe all listed safety thresholds before tearing down hydraulic lines or making mechanical adjustments.

Technical Specification Highlights

Expect exact figures for routine maintenance and complete rebuilds. Engine cooling water capacity runs between 20 and 21 liters, depending on your specific model configuration. Need valve clearances? The S6D105-1 engine requires 0.25 mm for the intake and 0.45 mm for the exhaust. When bolting down the cylinder head assembly, you need to hit a final torque of 30 kgm. The manual also covers electrical benchmarks, noting the 7.5 kW power output expected from a healthy starting motor. These factory tolerances and wear limits are essential reference points for keeping the equipment running efficiently and safely on the job site.