1995-2008 Komatsu PC200, PC210-3, PC220, PC240-3 Excavator Service Manual
Komatsu excavator troubleshooting and repair reference covering PC200, PC210-3, PC220, PC240-3 models (1995-2008). Part no. SEBM02050309.
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Komatsu Models Covered & Key Technical Specifications
Komatsu PC200, PC210-3, PC220, PC240-3 (SEBM02050309) -- 1995-2008 A Digital Resource Documentation Catalog | Module
- Certified Tightening Data: 30 kgm is the final torque specification for the mounting bolts of the cylinder head assembly.
- Designated Fill Levels: For engine cooling water, 20-21 L is specified for proper operation of the system.
- Defined Tolerance Values: 0.45 mm is the allowable limit for intake valve clearance to ensure optimal engine performance.
- Key Amperage Specs: 7.5 kW is the standard output for the starting motor, ensuring reliable engine ignition.
- Primary Feed Speed: The track shoe is built-up triple grouser, designed for durability and traction across various terrains.
- Baseline Bolt Torques: 5.2 ± 0.2 kgm is the specified mounting bolt torque for the fuel injection pump assembly.
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Komatsu Excavator Service Manual: PC200, PC210-3, PC220, PC240-3 (1995-2008) Data-Compendium
Procedure-Type: Service Manual // Technical-Domain: Excavator / Hydraulic Logic // Subsystem-Focus: Engine, Powertrain, Undercarriage, Hydraulics, Electronics.
| Identifier | Diagnostic-Logic | Framework |
|---|---|---|
| Engine | Troubleshooting | Components |
| Power Train | System Diagrams | Operation |
| Hydraulics | Repair Procedures | Maintenance |
| Electrical | Specifications | Adjustments |
| Others | Torque Data | Assembly |
Systematizing the service groups into a logical structure, this manual offers comprehensive documentation for the Komatsu PC200, PC210-3, PC220, and PC240-3 excavator series manufactured between 1995 and 2008. It details engine and hydraulic system diagnostics, powertrain overhauls, undercarriage maintenance, and electrical system checks. The document includes detailed diagrams and procedures for assembly and disassembly of major components.
Testing requirements are specified for engine performance and emissions control systems.
Clearance measurements are addressed for valve adjustments and other critical component tolerances.
Special procedures are addressed for the dismantling and reassembly of complex systems like the hydraulic pump and travel motor.
Verification procedures are included for all major repair and maintenance operations.
This manual documents torque specifications for various components to ensure proper service interval reliability.
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