1995-2008 Komatsu PC200, PC210-3, PC220, PC240-3 Excavator Service Manual

Komatsu excavator troubleshooting and repair reference covering PC200, PC210-3, PC220, PC240-3 models (1995-2008). Part no. SEBM02050309.

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Komatsu 1995-2008 Komatsu PC200, PC210-3, PC220, PC240-3 Excavator Service Manual manual page preview - page 1 of 765

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Komatsu Models Covered & Key Technical Specifications

Models: Komatsu PC200, PC200LC, PC210, PC210LC, PC220, PC220LC, PC240, PC240LC, PC240NLC
Sub-models / Variants: -3, -3K, LC (Long Crawler), NLC (Narrow Long Crawler)
Build Years: 1995–2008
Serial Numbers: PC200/200LC-3: 20001 and up; PC210/210LC-3K: K10001 and up; PC220/220LC-3: 20001 and up; PC240/240LC/240NLC-3: K10001 and up; PC240/240LC/240NLC-3K: K10001 and up
Technical Data:

  • Engine: S6D105-1, 6-cylinder diesel with turbocharger
  • Engine displacement: 6,494 cc
  • Operating weight: 18,000 kg – 23,900 kg (model dependent)
  • Bucket capacity: 0.7 m³ – 1.1 m³
  • Max digging depth: 6,035 mm – 6,700 mm
  • Travel speed: 3.4 km/h – 3.8 km/h
  • Electrical system: 24V, 25A alternator, 7.5 kW/5.5 kW starting motor
Technical Specifications
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Document Number / Seller:
29897 / David Torres
File Size:
114.13 MB
File Type:
PDF
Language:
English
Pages:
765
Printable:
Yes
Category:
Excavator
Last updated / verified
Mar 2, 2025

Komatsu Manual Features & Content Preview

Komatsu PC200, PC210, PC220, PC240-3 Excavator Service Manual

  • Built for owners and workshops servicing the 1995–2008 Komatsu PC200, PC210, PC220, and PC240-3 hydraulic excavator series
  • Official Komatsu publication SEBM02050309, issued for the -3 series equipment line
  • Contains 25 detailed component assembly drawings, 765 pages of technical specifications, and extensive fluid/torque reference tables
  • Downloads to your account within seconds of checkout
  • Your order stays downloadable from your account for life
  • Laid out for standard letter and A4 printing
  • Full-text search finds any part number in seconds
  • This 1995–2008 series edition remains the primary reference for the S6D105-1 engine integration and associated hydraulic systems across all identified excavator configurations

Component and System Documentation

The 1995–2008 Komatsu PC200 PC210 PC220 PC240-3 service manual details the functional structure and assembly parameters for the entire machine. Major sections include the engine control system, hydraulic pump and motor assemblies, and undercarriage configuration. The documentation provides a logical flow from general machine assembly and dimensions through the power train and electrical systems. It serves as a clear reference for identification of components and their respective integration within the hydraulic excavator design.

Technical Specification Highlights

Engine cooling water capacity is documented at 20-21 L depending on the specific machine model. Intake valve clearance for the S6D105-1 engine is specified at 0.25 mm, while the exhaust valve clearance is listed at 0.45 mm. Cylinder head assembly mounting bolts require a final torque specification of 30 kgm. The starting motor provides a power output of 7.5 kW for reliable operation under standard conditions. Consult factory workshop documentation for additional details on individual component tolerance limits and wear thresholds.

Reference only — always consult a certified technician before performing service on this equipment. An official 765-page Komatsu OEM service manual covering the 1995–2008 PC200, PC210, PC220, and PC240-3 series, documenting engine, chassis, electrical, and hydraulic specifications for these specific construction machines.

Manual FAQ, Purchase & Download Details

What primary systems and functional chapters are included within the documentation for these excavator models? keyboard_arrow_down

Manual covers critical operational and mechanical systems including the engine, power train, undercarriage, hydraulic system, and electric components. Each major section provides structured information on the function, assembly, and maintenance standards of these integrated systems.

Is there a reference section that lists fluid capacities and lubrication requirements? keyboard_arrow_down

General section contains a detailed list of lubricants and water capacities required for proper maintenance of the machine.

Are specification tables included that provide tightening data for major engine and pump assemblies? keyboard_arrow_down

Yes, the manual contains dedicated specification tables that list torque references for critical mounting bolts. These sections provide the necessary technical data to support the maintenance of components like the cylinder head and fuel injection pump.

Which pages within the general section contain the assembly drawings and dimensional diagrams for the various machine models? keyboard_arrow_down

General assembly drawings and dimensional diagrams are provided within the first chapter to show the physical layout and performance ranges for each covered model configuration.

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