1997 Kawasaki ZXR 250 Motorcycle Service Manual

Repair guide for all ZXR 250 and Ninja 250 configurations from 1997-1999. Publication ZX250-C6 covers engine top end, clutch, and fuel systems.

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Document Details

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Document Number / Seller:
29980 / Steven Perez
File Size:
53.27 MB
File Type:
PDF
Language:
English
Pages:
254
Printable:
Yes
Category:
Motorbike
Last updated / verified
Dec 26, 2025

Models Covered & Key Technical Specifications

Thorough Factory Wiring Manual: Kawasaki ZXR 250 Motorcycle Service Manual (1997) Resource-Library

Kawasaki ZXR 250 (ZX250-C6) -- 1997 Procedural Guide | Record. Record.

  • Maximum Component Weight: 141 kg establishes the total dry weight for optimal operation.
  • Technical Resolution Data: 2.9 m defines the minimum turning radius for agile handling.
  • Procedural Size Parameters: The overall length of 2000 mm dictates the bike's street presence.
  • Consolidated Circuit Specs: The electrical system requires 12 V Ah battery for reliable power.
  • Technical Displacement Data: 249 mL engine displacement provides robust performance.
  • Measured Rated Output: Alternator rated output reaches 22 A / 14 V @ 8 500 r/min.

Professional Workshop Service Manual & Technical Specifications

Thorough Factory Wiring Manual: Kawasaki ZXR 250 Motorcycle Service Manual (1997) Resource-Library

Kawasaki ZXR 250 (ZX250-C6) -- 1997 // Engineering-Base: Kawasaki / Motorcycle Logic // Model-Specs: 249 mL, 4 Stroke, DOHC, 4 Cylinder.

This manual provides a complete overview of the Kawasaki ZXR 250 motorcycle, covering essential maintenance and repair procedures. It is designed for trained mechanics and enthusiasts alike, offering clear instructions for various systems.

Assessment-Element Diagnostic-Logic Architecture
Engine Top End Component Analysis Valve and Piston Specs
Fuel System Carburetor Calibration Ignition Timing Accuracy
Cooling System Radiator and Thermostat Coolant Flow Dynamics
Clutch Friction Plate Data Release Mechanism
Crankshaft/Transmission Gear Ratios Shaft Alignment
Brakes Hydraulic System Pad and Rotor Specs

Service procedures are grouped by system for easy navigation. The manual includes detailed diagrams and step-by-step instructions for disassembly, inspection, and reassembly of all major motorcycle components. It also provides specific technical data required for accurate diagnostics and repairs.

Technical notes are provided for

specific diagnostic procedures and troubleshooting common issues. Accurately establishing baseline performance parameters ensures optimal motorcycle function.

Quality checks are addressed for

all critical components, including torque specifications for engine and chassis fasteners to ensure proper vibration dampening.

The [component] section documents

detailed procedures for the fuel system, including carburetor adjustment and fuel level inspection.

The troubleshooting chapter addresses

common problems and their solutions, helping to quickly identify and resolve issues.

Cooling system maintenance is addressed in

the dedicated chapter, covering radiator, water pump, and thermostat service.

FAQ

What values are **calibrated** for the ZXR 250's suspension system architecture? keyboard_arrow_down

1-7 N (adj. range) is the standard for spring preload on the rear shock absorber.

Assess the **applicable** tool requirements for clutch component replacement. keyboard_arrow_down

57001-1243 Clutch Holder must be used for holding the clutch hub, while 57001-021 Pressure Cable Lubricator is needed for cable lubrication.

What **exact** electrical values are specified for the ZXR 250's lighting system? keyboard_arrow_down

12 V (bulb) is specified for the headlight, with 22 A / 14 V @ 8 500 r/min for the alternator's rated output.

Confirm the **specific** calibration settings for the front fork oil. keyboard_arrow_down

365 mL (when changing oil) is the specified capacity for the front fork oil, with KAYABA 01 (SAESW) recommended viscosity.

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