1997 Kawasaki ZXR 250 (ZX250-C6) OEM Service Manual

This official publication provides the exact specifications and system breakdowns required for accurate diagnostics and professional maintenance. Whether you are verifying valve clearances or syncing carburetors, having the right numbers on hand saves hours of guesswork in the workshop.

• 254 pages of official Kawasaki Heavy Industries data (First Edition, February 1997)
• Covers the 249cc four-cylinder liquid-cooled engine and six-speed transmission
• 47 exploded-view diagrams featuring exact torque specifications

System Overview & Maintenance Data

This reference manual maps out all major motorcycle systems. It details the fuel system components, including specific settings for Keihin CVK-D30 carburetor synchronization. You will find complete reference data for the cooling system, from water pump inspection criteria to thermostat testing parameters. For chassis work, the document outlines front and rear suspension components, steering head bearing lubrication, and disc brake assemblies. It also provides the exact factory tolerances needed for engine top-end work, such as camshaft removal and piston ring end gap verification. Please note that all maintenance should be performed by qualified personnel using appropriate safety gear and specialized tools.

Critical Specifications & Electrical Data

Access precise factory numbers at a glance. Electrical and drivetrain references include transmission gear ratios, primary reduction system data, and alternator output values (specified at 22 A / 14 V at 8,500 rpm). Fluid capacities are clearly defined: the engine requires 2.6 liters of oil for a completely dry fill, while the cooling system holds 1.2 liters including the reserve tank. Essential mechanical settings are securely documented. Intake valve clearances are listed at 0.15–0.24 mm, 7 mm cylinder head bolt torque is set to 18 N-m, and the clutch hub nut requires exactly 130 N-m for secure final assembly.