Comprehensive Repair & Maintenance: Kawasaki ZXR 250 Motorcycle Service Manual (1997)
Product Gallery
Sample pages from the Comprehensive Repair & Maintenance: Kawasaki ZXR 250 Motorcycle Service Manual (1997) manual
Purchase Information
1997 Kawasaki ZXR 250 (ZX250) Motorcycle Service Manual - Technical Specifications
- Document Number / Seller:
- 29980 / Steven Perez
- File Size:
- 53.27 MB
- File Type:
- Language:
- English
- Pages:
- 254
- Printable:
- Yes
- Estimated Download Time:
- 1.09 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Motorcycle
- Brand:
- Kawasaki
- Reviewed and Approved:
- Dec 26, 2025
Kawasaki Models and Parts Covered in this Motorcycle Manual
- Kawasaki ZXR 250 / Ninja 250 (1997–1999) [Modell ZX250-C6]
- Kawasaki ZXR 250 / Ninja 250 (1989–1991) [Modell ZX250-A1/A2]
- Kawasaki ZXR 250R / Ninja 250R (1989–1991) [Modell ZX250-B1/B2]
- Kawasaki ZXR 250 / Ninja 250 (1991–1999) [Modell ZX250-C1/C2/C3/C4/C5]
- Kawasaki ZXR 250R / Ninja 250R (1991–1993) [Modell ZX250-D1]
Complete Manual Information
Kawasaki ZXR 250 & Ninja 250 Service Manual: 1997-1999 (ZX250-C6)
This professional-grade Kawasaki ZXR 250 Motorcycle Service Manual is the definitive technical resource for the high-revving 249cc inline-four legends. Specifically released for the 1997 ZX250-C6 model, this 1997 First Edition provides the high-level technical depth required for the precise maintenance of these 16,000+ RPM machines.
Whether you are a professional mechanic in a fully equipped shop or a dedicated enthusiast performing your own repairs, this manual offers the comprehensive data needed to ensure the longevity and peak performance of your Kawasaki.
Supported Models & Generations
This manual focuses on the C-series evolution of the ZXR 250. Per the documentation and market data, it covers:
- Kawasaki ZXR 250 / Ninja 250 (1997–1999) [Model ZX250-C6]
- Kawasaki ZXR 250 / Ninja 250 (1989–1991) [Model ZX250-A1/A2]
- Kawasaki ZXR 250R / Ninja 250R (1989–1991) [Model ZX250-B1/B2]
- Kawasaki ZXR 250 / Ninja 250 (1991–1999) [Model ZX250-C1/C2/C3/C4/C5]
- Kawasaki ZXR 250R / Ninja 250R (1991–1993) [Model ZX250-D1]
Technical Specifications Snapshot (ZX250-C6)
- Engine Type: 4-stroke, DOHC, 4-cylinder, Liquid-cooled
- Displacement: 249 mL
- Maximum Horsepower: 33.08 kW (45PS) @ 16,000 rpm
- Maximum Torque: 25.49 N-m @ 11,500 rpm
- Carburetion System: KEIHIN CVK-D30 x 4
- Curb Weight: 161 kg (Total)
- Firing Order: 1-2-4-3 (Left to right)
Comprehensive Chapter Coverage
The manual is divided into major systems for quick navigation through the Quick Reference Guide:
- General Information: Includes the Periodic Maintenance Chart and battery technical info (Maintenance Free YUASA MF).
- Fuel System: Detailed Keihin CVK-D30 carburetor synchronization, fuel level adjustment, and vacuum valve inspection.
- Engine Top End: Complete specs for camshaft chain wear, cylinder compression (980–1500 kPa), and valve clearance adjustment (Inlet: 0.15–0.24mm; Exhaust: 0.20–0.29mm).
- Clutch & Lubrication: Forced lubrication (wet sump) system details, oil pump removal, and wet multi-disc clutch service limits.
- Cooling System: Coolant flow charts, thermostat valve opening temperatures (157–163°F), and radiator pressure testing.
- Chassis & Electrical: Specifications for the telescopic fork (120mm travel), Uni-trak rear suspension, transistorized ignition system, and full wiring routing.
Why This Manual is Essential
- Pro-Level Torque Specs: Avoid costly mistakes with exact torque values for every fastener, from the cylinder head bolts (18 N-m for 7mm) to the rear axle nut (88 N-m).
- Special Tool References: Identifies every Kawasaki special tool needed for the job, such as the Pilot Screw Adjuster (57001-1239) or the Fuel Level Gauge (57001-1017).
- Maintenance Schedules: Includes the critical Periodic Maintenance Chart to help you track spark plug gaps, valve clearance checks, and drive chain lubrication intervals (every 600 km).
- Detailed Illustrations: Features exploded views and routing diagrams for cables, wires, and hoses to ensure everything is returned to factory specification after disassembly.
This manual is optimized for quick reference. It explains the "Oxygen Cycle" of the sealed battery structure and provides precise valve timing durations (Inlet 300°; Exhaust 276°) to help you understand the engineering behind your ZXR 250's incredible power band.
Download Instructions for Kawasaki Motorcycle Manual
Frequently Asked Questions - Kawasaki Motorcycle Manual
What does this Kawasaki manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Comprehensive Repair & Maintenance: Kawasaki ZXR 250 Motorcycle Service Manual (1997). It includes information for the following models: - Kawasaki ZXR 250 / Ninja 250 (1997–1999) [Modell ZX250-C6] - Kawasaki ZXR 250 / Ninja 250 (1989–1991) [Modell ZX250-A1/A2] - Kawasaki ZXR 250R / Ninja 250R (1989–1991) [Modell ZX250-B1/B2] - Kawasaki ZXR 250 / Ninja 250 (1991–1999) [Modell ZX250-C1/C2/C3/C4/C5] - Kawasaki ZXR 250R / Ninja 250R (1991–1993) [Modell ZX250-D1].
Is this manual suitable for beginners?
Yes, this Kawasaki manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Motorcycle maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (53.27 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Kawasaki Motorcycle manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Are engine specifications included?
This motorcycle service manual includes detailed engine specifications, valve clearances, torque settings, and performance data specific to your Kawasaki model.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
Customer Reviews and Feedback
Read what our customers say about this Kawasaki Motorcycle manual and share your own experience.
Add Comment
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Comments (1)