Honda XR50R 2000-2003 Service Manual

For Honda XR50R (2000-2003): Diagnostics, service, and parts for carburetor, fuel tank, and exhaust system.

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Document Details

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Document Number / Seller:
30015 / Laura Martin
File Size:
21.62 MB
File Type:
PDF
Language:
English
Pages:
197
Printable:
Yes
Category:
Motorbike
Last updated / verified
Jul 25, 2025

Models Covered & Key Technical Specifications

Honda XR50R (2000-2003) (Filename: /honda-xr50r-00-03-service-manual.pdf) Consolidated Digest for XR50R Collection Module.

  • Calibrated Holding Capacity: Fuel tank capacity holds 3.0 L establishes the maximum fuel storage Architecture.
  • Rated Measurement Bounds: Minimum tire tread depth is standardized to 3.0 mm for safe operation Norms.
  • Critical Circuit Specs: Carburetor idle speed dictates 1,700 ± 100 rpm for smooth running Bounds.
  • Universal RPM Specs: Valve clearance specifies 0.05 ± 0.02 mm for proper valve operation Topology.
  • Maximum Installation Footprint: Wheelbase measures 915 mm for optimal chassis geometry Matrix.
  • Documented Charge Quantity: Engine dry weight represents 17.2 kg as the operational mass Standards.

Professional Workshop Service Manual & Technical Specifications

Comprehensive Training Assembly Manual: Honda XR50R (2000, 2001, 2002, 2003) - Maintenance & Repair Procedures Operations-Manual

Engineering-Metrics: 49 cc / Engineering-Base: Bike / Motorcycle Logic / Model-Portfolio: 2000-2003 Honda XR50R.

Outlining the operational framework across all critical systems, this manual provides a thorough documentation of procedures. It covers essential maintenance schedules, detailed component removal and installation, and critical system diagnostics. Information is presented for a complete understanding of the motorcycle's functions and upkeep.

This document meticulously details the motorcycle's systems, including the engine, fuel system, and electrical components. It outlines step-by-step procedures for common maintenance tasks, component adjustments, and troubleshooting common issues. A comprehensive overview of specifications and required tools ensures proper service.

Component Overview

This manual documents torque specifications for critical engine and chassis components to ensure proper pressure slip prevention.

Technical Specifications

Assessment-Element Diagnostic-Logic Calibration-Standards
Overall Length 1,305 mm 51.4 in
Curb Weight 50 kg 110 lbs
Engine Displacement 49 cm³ 3.0 cu-in
Fuel Tank Capacity 3.0 L 0.79 US gal
Bore and Stroke 39.0 x 41.4 mm 1.54 x 1.63 in
Valve Train Chain driven OHC Rocker arm

FAQ

What procedures are necessary for checking electrical values? keyboard_arrow_down

100 V minimum peak voltage is required for the ignition coil, as per the manual's diagnostic procedures.

Determine the recommended calibration settings for the idle speed. keyboard_arrow_down

1,700 ± 100 rpm is the specified idle speed for optimal engine performance.

What specifications are calibrated for clearance measurements? keyboard_arrow_down

0.05 ± 0.02 mm is the calibrated valve clearance specification for both intake and exhaust valves.

Check the applicable torque specifications for the spark plug. keyboard_arrow_down

12 N·m is the applicable torque specification for installing the spark plug to ensure proper seating.

What does the exact safety precautions mention regarding spark plug removal? keyboard_arrow_down

Clean around the spark plug base with compressed air before removing, ensuring no debris enters the combustion chamber to prevent damage.

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Reviews (5)

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The download process was quick and easy. Received my manual via email almost instantly. Great resource for maintenance!
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The troubleshooting guide helped me fix my bike's performance issues quickly. Download was smooth and support was very helpful!
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I appreciate the thoroughness of this manual. It covers everything I needed for my 2002 XR50R. Excellent support as well!
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This manual is a lifesaver for anyone working on their XR50R. The detailed diagrams and clear instructions made repairs a breeze!
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This manual has everything you need for servicing the XR50R. The customer support was responsive and professional!